The Mazda RX-7 FD (3rd Generation), chassis code FD3S, represents a pinnacle of rotary engine sports car design, produced from 1992 through 2002. Renowned for its lightweight chassis, near-perfect 50/50 weight distribution, and advanced twin-rotor 13B-REW engine, the RX-7 offered exceptional handling dynamics and a unique performance driving experience. Its sleek, aerodynamic styling and innovative engineering made it a standout in its class, competing with iconic sports cars of the era and earning accolades such as inclusion on Car and Driver's '10Best' list. This generation of the RX-7 is celebrated for its commitment to rotary technology and its status as a JDM icon. This comprehensive Service and Repair Manual provides detailed guidance for maintaining and repairing the Mazda RX-7 FD. Covering over 1500 pages of information, it delves into every major system, including the rotary engine's principles, disassembly, assembly, and twin-turbo operation. Users will find in-depth procedures for drivetrain, suspension, braking, and electrical systems, along with essential maintenance schedules, troubleshooting charts, and diagnostic techniques. The manual is an indispensable resource for owners and technicians alike, ensuring the longevity and optimal performance of this remarkable vehicle. 🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Generation: FD (3rd Generation) Codes Chassis Code: FD3S 👋 Introduction Market Position Market Segment: Sports Car, Rotary Performance Competitive Analysis Key Competitors: Toyota Supra, Nissan 300ZX (Z32), Mitsubishi 3000GT, Porsche 968. Key Features Vehicle Design Philosophy: Lightweight chassis, balanced weight distribution, advanced rotary engine technology, exceptional handling dynamics. Manual Value Proposition: Essential resource for owners and technicians seeking to maintain, diagnose, and repair the iconic FD RX-7, preserving its unique rotary performance. 📋 Manual Details Coverage Areas Model Years Covered: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Pages: 1500+ Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Rotary engine (13B-REW) principles, disassembly, assembly, lubrication, cooling, fuel injection, ignition, emissions control, twin-turbo system operation and diagnostics. Drivetrain Systems: Manual transmission (R154/Type B), clutch system, propeller shaft, differential, axles, maintenance, and repair. Suspension Steering: Front and rear suspension (double wishbone), steering system (power assisted), alignment procedures, component replacement. Braking Systems: Front and rear disc brakes, ABS (Anti-lock Braking System) operation and diagnostics, brake fluid replacement, component servicing. Electrical Systems: Engine control unit (ECU), sensors, wiring diagrams for all circuits (engine, body, chassis), lighting, instrumentation, audio system, power windows/locks, security system. Body Chassis: Body panel removal/installation, interior trim, doors, windows, sunroof, HVAC system operation and repair, corrosion protection. Procedures Included Maintenance Procedures: Scheduled maintenance intervals, oil and filter changes, spark plug replacement, coolant flushes, belt inspections and replacement, brake pad replacement, tire rotation. Repair Procedures: Engine rebuilds (rotary apex seal replacement, rotor housing inspection), transmission overhaul, clutch replacement, suspension component upgrades/replacement, brake caliper servicing, turbocharger diagnostics and replacement. Diagnostic Procedures: Troubleshooting charts based on symptoms, OBD-II diagnostic codes (where applicable for later years), sensor testing procedures, fuel pressure testing, compression testing (rotary specific). Technical Depth Depth Of Coverage: Comprehensive; covers from basic owner maintenance to full engine and drivetrain overhauls, including detailed diagnostics and specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content for quick information retrieval. Print Quality Image Resolution: High-resolution scans of original factory manuals, ensuring clear diagrams and text. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Twin-rotor, Wankel (Rotary) Displacement: 1.3 Liters (654cc x 2) Aspiration: Twin-Turbocharged (Sequential) Performance Horsepower Hp: 255 hp @ 6500 rpm (early models), 280 hp @ 6500 rpm (later models) Torque Lb Ft: 217 lb-ft @ 5000 rpm (early models), 231 lb-ft @ 5000 rpm (later models) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Maintenance Apex Seal Material: Ferro-carbon (original), later models may have upgraded materials. 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 4-speed Automatic (rare, primarily for certain markets/years) Features Gear Ratios: Specific ratios for each gear available in manual. Clutch Type: Hydraulically operated, multi-plate wet clutch (some variants) or single-plate dry clutch. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 recommended. 📐 Dimensions Exterior Wheelbase: 2545 mm (100.2 in) Length: 4295 mm (169.1 in) Width: 1750 mm (68.9 in) Height: 1230 mm (48.4 in) Weights Curb Weight: Approx. 1300-1350 kg (2866-2976 lbs) depending on trim and options. Weight Distribution: Near 50/50 front/rear bias. 🛡️ Safety Features Ratings NHTSA Ratings: Information not readily available for all model years, typically reflects era-appropriate safety standards. Active Features ABS: Standard on most models, 4-channel ABS. Traction Control: Available on some higher trims/later models. Passive Features Airbags: Driver and passenger airbags standard on later models. Seatbelts: 3-point inertia reel seatbelts. Chassis Structure: Reinforced safety...