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Mercedes 308 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 308 Codes Chassis Code: Internal Mercedes-Benz designation for the 308 series (specific code not provided in product info, but typically a W or T designation for vans/commercial vehicles). Generation Generation Designation: Likely part of the Mercedes-Benz T1 van family (or a related light commercial vehicle series). 👋 Introduction Market Position Segment: Light Commercial Vehicle / Van Segment Target Audience: Fleet operators, independent repair shops, and owners with advanced technical aptitude. Competitive Analysis Competitors: Ford Transit, Volkswagen Transporter, Fiat Ducato, Renault Trafic, Iveco Daily (depending on specific production years). Key Features Vehicle Attributes: Robust construction, reliable Mercedes-Benz powertrains, versatile cargo and passenger configurations, typically rear-wheel drive. Manual Value Proposition: Provides essential technical data for maintaining and repairing a versatile commercial vehicle, enabling cost savings through self-servicing or informed shop visits. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, electrical, and bodywork aspects of the Mercedes-Benz 308. Diagnostic Coverage: Troubleshooting and diagnostic procedures for various systems. Maintenance Coverage: Routine maintenance schedules and procedures. Page Count Estimated Pages: Variable, typically 500+ pages for comprehensive service manuals of this era. Specific count not provided. Manual Type Type: Service and Repair Manual Language Language: English (implied by product description phrasing, but could also be German original with translations). Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, repair, and troubleshooting for gasoline and diesel engines used in the 308 model. Transmission: Repair and maintenance of manual and automatic transmissions, including clutch, gearbox, and driveline components. Brakes: Service procedures for hydraulic brake systems, including discs, drums, lines, and master cylinder. Suspension Steering: Front and rear suspension components, steering gear, power steering systems, wheel alignment. Electrical System: Comprehensive coverage of wiring diagrams, battery, starting system, charging system, lighting, instruments, and accessories. Fuel System: Fuel tank, lines, pump, filters, and carburetor or fuel injection systems (depending on engine variant). Cooling Heating Ac: Radiator, water pump, thermostat, heater core, and air conditioning system servicing. Body Chassis: Body panel repair, structural components, doors, windows, and underbody. Procedures Included Engine Repair: Engine disassembly, inspection, reassembly, valve adjustments, piston ring replacement, bearing service. Transmission Rebuild: Complete transmission overhaul, including gear replacement, seal servicing, and torque converter repair (for automatics). Brake Service: Brake pad/shoe replacement, rotor/drum machining, caliper/wheel cylinder overhaul, brake fluid bleeding. Electrical Troubleshooting: Step-by-step diagnostic procedures using wiring diagrams and test equipment. Maintenance Schedules: Recommended service intervals for oil changes, filter replacements, fluid checks, and inspections. Component Replacement: Detailed instructions for replacing major components like alternators, starters, water pumps, fuel pumps, etc. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to major overhaul and component replacement. Suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if professionally scanned and processed. Print Quality Quality: High-resolution scans are expected for clarity of diagrams and text, but actual quality depends on the source scan. Binding Type Type: Digital (PDF) - No physical binding. Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: Likely Mercedes-Benz OM601, OM602 (diesel) or M102, M103 (gasoline) engines, common in this era of Mercedes LCVs. Specific engine code for '308' needs confirmation. Displacement Range: Typically 2.0L to 2.9L, depending on specific engine variant and fuel type. Performance Horsepower Range: Approximately 70-100 HP for diesel variants, 80-110 HP for gasoline variants, depending on specific engine tune and emissions standards of the model year. Torque Range: Crucial for commercial applications, typically in the 150-220 Nm range for diesel engines. Fuel System Diesel Injection: Mechanical injection pump (e.g., Bosch VE or inline pump) for older models, potentially early common rail in later iterations of the platform, though less likely for a '308' designation unless a specific later model. Gasoline Induction: Carbureted or single-point/multi-point fuel injection. Cooling System Type: Pressurized liquid cooling system with belt-driven fan or viscous fan clutch. 🔧 Transmission Standard Transmission Type: Typically a 4-speed or 5-speed manual transmission. Optional Transmission Type: Optional automatic transmission may have been available on certain models or markets. Features Driveline: Rear-wheel drive (RWD) is standard for this class of vehicle. Clutch: Single dry plate clutch, hydraulically actuated. 📐 Dimensions Exterior Wheelbase Range: Varies significantly with body style (e.g., panel van, crew cab, chassis cab). Typical range for this platform could be 2.5m to 3.5m. Length Width Height: Highly variable based on body configuration. Manual will detail specific dimensions for covered variants. Weights Gross Vehicle Weight Rating Gvwr: GVWR typically ranging from 2.5 to 3.5 tonnes (2500-3500 kg), defining its class. Curb Weight: Varies greatly with configuration, typically 1500-2000 kg. 🛡️ Safety Features Ratings Crash Test Data: Likely limited official crash test data readily available for commercial vehicles of this age. Manual will focus on structural integrity and occupant safety features of the era. Active Features Braking System: Hydraulic front disc...
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Sku: 479369
Collecties: ALL Mercedes

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Mercedes 308 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
308
Codes
Chassis Code:
Internal Mercedes-Benz designation for the 308 series (specific code not provided in product info, but typically a W or T designation for vans/commercial vehicles).
Generation
Generation Designation:
Likely part of the Mercedes-Benz T1 van family (or a related light commercial vehicle series).
👋 Introduction
Market Position
Segment:
Light Commercial Vehicle / Van Segment
Target Audience:
Fleet operators, independent repair shops, and owners with advanced technical aptitude.
Competitive Analysis
Competitors:
Ford Transit, Volkswagen Transporter, Fiat Ducato, Renault Trafic, Iveco Daily (depending on specific production years).
Key Features
Vehicle Attributes:
Robust construction, reliable Mercedes-Benz powertrains, versatile cargo and passenger configurations, typically rear-wheel drive.
Manual Value Proposition:
Provides essential technical data for maintaining and repairing a versatile commercial vehicle, enabling cost savings through self-servicing or informed shop visits.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, electrical, and bodywork aspects of the Mercedes-Benz 308.
Diagnostic Coverage:
Troubleshooting and diagnostic procedures for various systems.
Maintenance Coverage:
Routine maintenance schedules and procedures.
Page Count
Estimated Pages:
Variable, typically 500+ pages for comprehensive service manuals of this era. Specific count not provided.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English (implied by product description phrasing, but could also be German original with translations).
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, repair, and troubleshooting for gasoline and diesel engines used in the 308 model.
Transmission:
Repair and maintenance of manual and automatic transmissions, including clutch, gearbox, and driveline components.
Brakes:
Service procedures for hydraulic brake systems, including discs, drums, lines, and master cylinder.
Suspension Steering:
Front and rear suspension components, steering gear, power steering systems, wheel alignment.
Electrical System:
Comprehensive coverage of wiring diagrams, battery, starting system, charging system, lighting, instruments, and accessories.
Fuel System:
Fuel tank, lines, pump, filters, and carburetor or fuel injection systems (depending on engine variant).
Cooling Heating Ac:
Radiator, water pump, thermostat, heater core, and air conditioning system servicing.
Body Chassis:
Body panel repair, structural components, doors, windows, and underbody.
Procedures Included
Engine Repair:
Engine disassembly, inspection, reassembly, valve adjustments, piston ring replacement, bearing service.
Transmission Rebuild:
Complete transmission overhaul, including gear replacement, seal servicing, and torque converter repair (for automatics).
Brake Service:
Brake pad/shoe replacement, rotor/drum machining, caliper/wheel cylinder overhaul, brake fluid bleeding.
Electrical Troubleshooting:
Step-by-step diagnostic procedures using wiring diagrams and test equipment.
Maintenance Schedules:
Recommended service intervals for oil changes, filter replacements, fluid checks, and inspections.
Component Replacement:
Detailed instructions for replacing major components like alternators, starters, water pumps, fuel pumps, etc.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to major overhaul and component replacement. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if professionally scanned and processed.
Print Quality
Quality:
High-resolution scans are expected for clarity of diagrams and text, but actual quality depends on the source scan.
Binding Type
Type:
Digital (PDF) - No physical binding.
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Likely Mercedes-Benz OM601, OM602 (diesel) or M102, M103 (gasoline) engines, common in this era of Mercedes LCVs. Specific engine code for '308' needs confirmation.
Displacement Range:
Typically 2.0L to 2.9L, depending on specific engine variant and fuel type.
Performance
Horsepower Range:
Approximately 70-100 HP for diesel variants, 80-110 HP for gasoline variants, depending on specific engine tune and emissions standards of the model year.
Torque Range:
Crucial for commercial applications, typically in the 150-220 Nm range for diesel engines.
Fuel System
Diesel Injection:
Mechanical injection pump (e.g., Bosch VE or inline pump) for older models, potentially early common rail in later iterations of the platform, though less likely for a '308' designation unless a specific later model.
Gasoline Induction:
Carbureted or single-point/multi-point fuel injection.
Cooling System
Type:
Pressurized liquid cooling system with belt-driven fan or viscous fan clutch.
🔧 Transmission
Standard
Transmission Type:
Typically a 4-speed or 5-speed manual transmission.
Optional
Transmission Type:
Optional automatic transmission may have been available on certain models or markets.
Features
Driveline:
Rear-wheel drive (RWD) is standard for this class of vehicle.
Clutch:
Single dry plate clutch, hydraulically actuated.
📐 Dimensions
Exterior
Wheelbase Range:
Varies significantly with body style (e.g., panel van, crew cab, chassis cab). Typical range for this platform could be 2.5m to 3.5m.
Length Width Height:
Highly variable based on body configuration. Manual will detail specific dimensions for covered variants.
Weights
Gross Vehicle Weight Rating Gvwr:
GVWR typically ranging from 2.5 to 3.5 tonnes (2500-3500 kg), defining its class.
Curb Weight:
Varies greatly with configuration, typically 1500-2000 kg.
🛡️ Safety Features
Ratings
Crash Test Data:
Likely limited official crash test data readily available for commercial vehicles of this age. Manual will focus on structural integrity and occupant safety features of the era.
Active Features
Braking System:
Hydraulic front disc brakes, rear drum brakes. ABS might be optional on later models or higher trims.
Passive Features
Seatbelts:
Seatbelt provisions for all occupants, typically three-point belts in the front.
Body Structure:
Reinforced body structure for cargo and occupant protection.
💡 Technology Features
Infotainment
Audio System:
Basic radio and cassette player were standard. Upgrades may include CD players or aftermarket systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may have been an option on later models or higher-spec variants, but not standard across the range.
Connectivity
Features:
Limited to basic vehicle functions and potentially a basic central locking system on higher trims. No modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-10,000 km or 6-12 months for diesel engines, potentially less frequent for gasoline. Specific intervals will be detailed in the manual.
Air Filter:
Replace every 20,000-40,000 km, or as needed based on operating conditions.
Fuel Filter:
Replace every 20,000-40,000 km for diesel, or as specified for gasoline. Crucial for diesel engine longevity.
Fluid Specifications
Engine Oil Diesel:
API CG-4 or higher, SAE 15W-40 or 10W-40 is common. Specific Mercedes-Benz approval numbers (e.g., MB 228.1, 228.3) would be ideal and likely in the manual.
Engine Oil Gasoline:
API SJ/SL or equivalent, SAE 10W-40 or 10W-30. MB-Approval 229.1 or 229.3 preferred if available.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. MB-Approval 325.0 or 326.0 might apply.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, typically SAE 75W-90 or 80W-90. Manual will specify viscosity and API rating.
Transmission Fluid Automatic:
Dexron II/III or an equivalent ATF. Specific MB specification is crucial. Manual will list the exact type.
Known Issues
Diesel Engines:
Glow plug issues, injection pump leaks, injector problems, potential for head gasket failures under heavy load. Water pump and cooling system maintenance are critical.
Gasoline Engines:
Carburetor tuning and maintenance, ignition system components (distributor, coils), oil leaks from seals and gaskets.
Suspension Steering:
Wear in ball joints, tie rod ends, and bushings due to commercial use. Power steering pump and hoses can develop leaks.
Electrical System:
Corrosion in connectors, aging wiring harnesses, issues with relays and fuses. Alternator and starter motor reliability can be a concern with high mileage.
Rust Corrosion:
Common on older vans, particularly wheel arches, sills, and door bottoms. Regular inspection and treatment are necessary.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz is renowned for engineering excellence, durability, and pioneering automotive technology, extending to its commercial vehicle division.
Model Evolution
T1 Platform:
The 308 is part of the Mercedes-Benz T1 platform, which was produced from 1977 to 1995. This platform was highly adaptable and served as the basis for panel vans, crew cabs, chassis cabs, pickups, and even minibuses.
Production
Production Years:
The T1 platform, encompassing models like the 307, 308, 309, 407, 408, 409, etc., was produced approximately from 1977 to 1995.
Manufacturing Locations:
Primarily manufactured in Germany.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The T1 platform vehicles, including models like the 308, were generally well-regarded for their durability and workhorse capabilities in the commercial sector.
Ratings
Reliability Perception:
Strong reputation for longevity when properly maintained, characteristic of Mercedes-Benz engineering.
Certifications
Manual Quality:
Designed to meet industry standards for technical documentation, providing accurate and actionable repair information.
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