Mercedes Benz C208 CLK Class Full Service & Repair Manual 1996-2003
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK Class Chassis Code: C208 Product Name: Mercedes Benz C208 CLK Class Full Service & Repair Manual 1996-2003 👋 Introduction Market Position Vehicle Segment: Compact Executive Sports Coupe/Convertible Market Competitors: BMW 3 Series Coupe, Audi A4 Cabriolet, Lexus SC Key Features Vehicle Appeal: Stylish design, comfortable interior, strong performance, Mercedes-Benz build quality and brand prestige Manual Value Proposition: Enables owners and independent mechanics to perform dealership-level maintenance and repairs, saving significant costs. 📋 Manual Details Coverage Areas Applicable Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Model Variants Covered: CLK200, CLK230 Kompressor, CLK320, CLK430, CLK55 AMG Page Count Estimated Page Count: Hundreds (specific number not provided, but described as very detailed) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English (assumed based on product description context) Format Format: Digital (PDF, downloadable) Licensing License Type: Lifetime, no expiry, no renewal fees Access Device Compatibility: Multiple computers, tablets, smartphones (Windows & MAC compatible) Features Print Capability: Printable (single pages or entire manual) Completeness Version Type: Full manual, no limitations or trial versions 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, diagnostics, fuel injection, ignition, cooling, lubrication, exhaust, emissions control Transmission Systems: Automatic Transmission (e.g., 722.6, 722.7) service, repair, diagnostics, fluid specifications Drivetrain Systems: Front and rear axle, driveshafts, differentials, CV joints Suspension Steering Systems: Front and rear suspension components, steering gear, power steering system, wheel alignment Brake Systems: Front and rear brakes (disc, ABS), brake lines, master cylinder, calipers, parking brake Electrical Systems: Battery, charging system, starter, lighting, wipers, horn, power windows, mirrors, seats, central locking, alarm system, SRS airbag system Body And Chassis: Body panels, doors, hood, trunk, interior trim, glass, convertible top (if applicable to specific models), frame and underbody Climate Control HVAC: Air conditioning system, heater, ventilation, blower motor, controls Infotainment And Electronics: Radio/audio system, navigation system (if equipped), instrument cluster, control modules (e.g., SAM, ECU) Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement, brake pad/rotor replacement, coolant flush Repair Procedures: Engine component replacement (e.g., starter, alternator, water pump), transmission service, suspension component replacement (e.g., shocks, ball joints), brake caliper replacement, electrical component diagnostics and replacement Troubleshooting Diagnostics: Step-by-step diagnostic charts for common issues, electrical troubleshooting guides, symptom-based problem solving Special Tools And Procedures: Identification of necessary special tools for specific tasks, torque specifications for critical fasteners Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Detail Level: Highly detailed with step-by-step instructions, exploded diagrams, and pictures 📊 Manual Specifications File Format File Format Details: PDF (Portable Document Format) Print Quality Print Resolution: High-quality for clear reproduction of text, photos, and diagrams Binding Type Binding Type: N/A (Digital format, no physical binding) Paper Type Paper Type: N/A (Digital format, no physical paper) ⚙️ Engine Specifications Primary Engine Engine Options Overview: Inline-4 (2.0L, 2.3L Supercharged), V6 (3.2L, 4.3L), V8 (5.5L) Performance Clk200 Engine: M111 E20 (2.0L Inline-4), approx. 136 hp Clk230 Kompressor Engine: M111 E23 ML (2.3L Supercharged Inline-4), approx. 193 hp Clk320 Engine: M112 E32 (3.2L V6), approx. 215 hp Clk430 Engine: M113 E43 (4.3L V8), approx. 275 hp Clk55 Amg Engine: M113 E55 (5.5L V8), approx. 342 hp Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI) Fuel Type Fuel Requirement: Premium Unleaded Gasoline (91 octane or higher recommended) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Automatic (e.g., 722.6, 722.7 variants depending on engine/year) Optional Optional Transmission Type: Some early models may have offered a 5-speed manual transmission (rare). Features Transmission Features: Touchshift (driver selectable modes), Electronic Stability Program (ESP) integration 📐 Dimensions Exterior Coupe Wheelbase: Approx. 2,715 mm (106.9 in) Convertible Wheelbase: Approx. 2,715 mm (106.9 in) Coupe Length: Approx. 4,538 mm (178.7 in) Interior Seating Capacity: 4 Weights Curb Weight Range: Approx. 1,500 - 1,700 kg (3,300 - 3,750 lbs), varies by model and equipment 🛡️ Safety Features Ratings NHTSA Rating: Not specifically rated for all model years by NHTSA, but generally considered safe for its era. Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS) Passive Features Passive Safety Features: Front airbags, side airbags (optional/standard depending on year/trim), pre-tensioned seatbelts, reinforced safety cell 💡 Technology Features Infotainment Infotainment Systems Offered: Factory AM/FM/CD stereo systems, optional CD changer, Bose premium sound system, optional navigation system (APS series). Driver Assistance Driver Assistance Features: Cruise control, optional parking assist sensors. Connectivity Connectivity Features: Limited by modern standards; typically includes external auxiliary input for audio on some later models or aftermarket solutions. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first, using synthetic oil. (Consult manual for exact vehicle-specific recommendations). Major Service Intervals: Refer to the manual for...
Premium Unleaded Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Automatic (e.g., 722.6, 722.7 variants depending on engine/year)
Optional
Optional Transmission Type:
Some early models may have offered a 5-speed manual transmission (rare).
Features
Transmission Features:
Touchshift (driver selectable modes), Electronic Stability Program (ESP) integration
📐 Dimensions
Exterior
Coupe Wheelbase:
Approx. 2,715 mm (106.9 in)
Convertible Wheelbase:
Approx. 2,715 mm (106.9 in)
Coupe Length:
Approx. 4,538 mm (178.7 in)
Interior
Seating Capacity:
4
Weights
Curb Weight Range:
Approx. 1,500 - 1,700 kg (3,300 - 3,750 lbs), varies by model and equipment
🛡️ Safety Features
Ratings
NHTSA Rating:
Not specifically rated for all model years by NHTSA, but generally considered safe for its era.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS)
Passive Features
Passive Safety Features:
Front airbags, side airbags (optional/standard depending on year/trim), pre-tensioned seatbelts, reinforced safety cell
💡 Technology Features
Infotainment
Infotainment Systems Offered:
Factory AM/FM/CD stereo systems, optional CD changer, Bose premium sound system, optional navigation system (APS series).
Driver Assistance
Driver Assistance Features:
Cruise control, optional parking assist sensors.
Connectivity
Connectivity Features:
Limited by modern standards; typically includes external auxiliary input for audio on some later models or aftermarket solutions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first, using synthetic oil. (Consult manual for exact vehicle-specific recommendations).
Major Service Intervals:
Refer to the manual for 'B' service and other interval-based checks (e.g., spark plugs, transmission fluid, coolant at specific mileages/years).
Fluid Specifications
Engine Oil Specification:
MB 229.3 or 229.5 approved synthetic engine oil (e.g., SAE 0W-40, 5W-40). Consult manual for precise viscosity and spec.
Transmission Fluid Specification:
MB 236.10 or 236.14 (for 722.6 transmissions). Refer to manual for exact type and quantity.
Coolant Specification:
Mercedes-Benz approved coolant concentrate (e.g., G48 or similar) mixed with distilled water, typically a 50/50 ratio.
Known Issues
Common Wear Items:
Mass Air Flow (MAF) sensor failures, crankcase ventilation system issues (oil leaks), ignition coil failures, suspension bushings wear, blower motor resistor failure, vacuum line leaks, convertible top hydraulic system issues (on convertibles).
📚 Vehicle History
Brand Heritage
Manufacturer History:
Mercedes-Benz: Established in 1926, renowned for luxury, engineering, and safety.
Model Evolution
Generation Timeline:
C208 generation launched in 1997 (for the 1998 model year), based on the C-Class platform (W202). Replaced by the C209 CLK Class in 2003.
Production
Production Plants:
Primarily manufactured in Germany (e.g., Sindelfingen).
🏆 Awards & Recognition
Recognitions
Popular Mechanics Editors Choice:
Not specifically documented, but the CLK Class was well-regarded for its style and performance.
Ratings
Consumer Reports Ratings:
Variable depending on model year and specific issues reported by owners.
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