2004 Mercedes-Benz CL600 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CL600 Year: 2004 Generation Chassis Code: C215 Generation Name: Second Generation (C215) Codes Engine Code: M137 (pre-facelift), M275 (facelift) 👋 Introduction Market Position Vehicle Class: Full-size Luxury Coupe. Target Audience: Affluent consumers seeking advanced technology, performance, and luxury. Competitive Analysis Key Competitors: BMW 8 Series, Lexus SC 430, Bentley Continental GT (though positioned slightly higher). Key Features Powertrain: Bi-turbo V12 engine, offering immense torque and smooth acceleration. Suspension: Advanced Active Body Control (ABC) for superior ride comfort and dynamic handling. Interior Appointments: Hand-stitched Nappa leather, premium wood trim, advanced COMAND system. Technology: Bi-xenon headlights, advanced climate control, optional dynamic seating. 📋 Manual Details Coverage Areas Diagnostic Procedures: Extensive troubleshooting guides, fault code interpretation, diagnostic flowcharts. Mechanical Systems: Engine, transmission, drivetrain, suspension, steering, brakes. Electrical Systems: Wiring diagrams, component location, diagnostic procedures for all electrical systems. Body And Chassis: Bodywork repair, interior trim, chassis components, convertible top mechanisms (if applicable). Maintenance Schedules: Detailed factory recommended maintenance intervals and procedures. Heating Ventilation And Air Conditioning: HVAC system operation, diagnostics, and repair. Safety Systems: Airbag systems, ABS, ESP, seatbelt mechanisms. Comfort And Convenience: Power seats, windows, locks, mirrors, cruise control, keyless entry. Special Equipment: COMAND infotainment system, active suspension (ABC), bi-xenon headlights. Page Count Estimated Pages: Over 2000 pages (typical for comprehensive Mercedes-Benz software). Manual Type Type: Official Factory Service Manual / Repair Manual Software Language Language: English Format Software Format: Digital Software (likely a proprietary application or PDF collection) 📖 Manual Coverage Systems Covered Engine Mechanical: V12 Bi-Turbo engine (M275 in later 2004 models), cylinder heads, pistons, crankshaft, camshafts, valve train, lubrication, cooling. Engine Management: ECU diagnostics, fuel injection, ignition timing, emissions control, turbocharger systems. Transmission Automatic: 5-speed automatic transmission (722.6) diagnostics, repair, fluid service, torque converter. Drivetrain: Rear-wheel drive, driveshafts, differential, axles. Suspension Active: Active Body Control (ABC) system: hydraulics, accumulators, struts, pump, diagnostics, bleeding procedures. Suspension Passive: Springs, shock absorbers (in conjunction with ABC), control arms, bushings. Steering: Power steering system, steering gear, steering column, adjustments. Brakes: Hydraulic system, ABS, ESP, brake discs, pads, calipers, parking brake, hydraulic fluid specifications. Electrical Power Supply: Battery, alternator, starter motor, voltage regulation. Lighting: Headlights (bi-xenon), taillights, interior lighting, fog lights, wiring diagrams. Instrumentation And Controls: Instrument cluster, gauges, switches, warning lamps, climate controls, COMAND interface. Comfort Systems: Power seats, seat memory, heated/ventilated seats, automatic climate control, door locks, windows, mirrors, sunroof. Infotainment: COMAND 2.5 NTG 1 (or similar), radio, CD changer, navigation, telephone integration. Safety Restraints: Airbag system (SRS), control modules, sensors, seatbelt pretensioners. Body Structural: Body panel replacement, structural integrity, corrosion protection. Interior Trim: Dashboard, door panels, headliner, console removal and installation. Diagnostics Tools: Use of Star Diagnosis (SDS) or equivalent diagnostic tools. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fluid checks and top-offs. Major Engine Repair: Engine overhaul, cylinder head removal and installation, piston and ring replacement, bearing replacement. Transmission Overhaul: Complete disassembly, inspection, and reassembly of the 722.6 transmission. Brake System Service: Pad and rotor replacement, caliper service, brake bleeding, ABS component replacement. Suspension Component Replacement: ABC strut replacement, hydraulic line repair, pump replacement, alignment procedures. Electrical Troubleshooting: Step-by-step diagnostics for electrical faults using wiring diagrams. Ac System Service: Refrigerant recharge, leak detection, component replacement, system evacuation. Body Panel Replacement: Door, fender, hood, trunk lid removal and installation, adjustments. Interior Component Repair: Dashboard removal, seat repair, door panel repair, headliner repair. Software Updates And Coding: Procedures for updating control unit software and coding new modules (requires appropriate tools). Component Testing: Specific tests for sensors, actuators, and control modules. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete component overhaul and advanced diagnostics. Diagnostic Capability: Detailed diagnostic flowcharts, symptom-to-cause analysis, and troubleshooting trees. Repair Instructions: Step-by-step repair procedures with torque specifications, special tool requirements, and illustrative diagrams. Wiring Diagrams: Complete and detailed electrical wiring schematics for all systems. Part Identification: Identification of components and their associated part numbers (often requires separate EPC or VIN lookup). Adjustment Procedures: Detailed instructions for all necessary adjustments, from ignition timing to door alignment. 📊 Manual Specifications File Format Compatibility: Requires a compatible PC with Windows OS (specific version may vary). Searchability: Typically features robust keyword search functionality for quick information retrieval. Print Quality Digital Resolution: High-resolution digital content, ensuring clarity of text and diagrams. Binding Type Software Delivery: Digital download or physical media (CD/DVD) depending on vendor and era. Paper Type N/A: Not applicable to software format; digital presentation is key. ⚙️ Engine Specifications Primary Engine Engine Type: V12, Bi-Turbocharged Displacement: 5.5 Liters (5513 cc) Engine Code 2004: M275 (most likely for a late 2004 model year, as M137 was phased out) Performance Horsepower: 493 hp @ 5000 rpm Torque: 590 lb-ft (800 Nm) @ 1800-3700 rpm Fuel System Injection Type: Sequential Multi-Point Fuel Injection (SFI) Fuel Type: Premium...
Not specifically rated for this coupe model; Mercedes-Benz vehicles of this era generally performed well.
IIHS Side Impact:
Not specifically rated for this coupe model; typically strong structural integrity.
Active Features
Esp:
Electronic Stability Program (ESP) standard.
ABS:
Anti-lock Braking System (ABS) standard.
Traction Control:
Traction Control System (ASR) standard.
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (optional/standard depending on specific configuration), seatbelt pretensioners.
Body Structure:
High-strength steel safety cage, crumple zones.
💡 Technology Features
Infotainment
System Name:
COMAND 2.5 NTG 1 (Navigation and Telecommunication Command)
Features:
AM/FM Radio, CD Player, CD Changer (in trunk), GPS Navigation, Cassette Player (in some configurations), Voice Control (optional).
Driver Assistance
Cruise Control:
Standard Cruise Control, Distronic (Adaptive Cruise Control) was optional.
Parking Assist:
Front and rear parking sensors (PARKTRONIC) were optional.
Connectivity
Bluetooth:
Optional Bluetooth telephone module, often requiring a cradle.
Telematics:
Tele Aid (emergency call service) was often equipped.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Interval (VSI) system, typically every 10,000 to 15,000 miles (16,000 to 24,000 km) or 12 months, whichever comes first, depending on driving conditions.
Major Service Interval:
Refer to Service A and Service B indicators within the vehicle, typically around 30,000 miles (48,000 km) for more comprehensive checks.
Fluid Specifications
Engine Oil:
Mobil 1 Formula 229.5 (Synthetic) - SAE 0W-40 or 5W-40.
Transmission Fluid:
MB Approval 236.12 (e.g., Pentosin ATF 134 or equivalent).
Hydraulic leaks from hoses, struts, or accumulators are common on high-mileage units. Requires specialized diagnosis and repair.
Coil Packs And Spark Plugs:
Misfires due to failing coil packs or fouled spark plugs, especially on the V12.
Electronically Controlled Suspension Sensors:
Failure of ride height sensors or pressure accumulators can lead to system errors.
Infotainment System Glitches:
COMAND system can experience occasional glitches, screen issues, or navigation problems.
Door Lock Actuators:
Failure of central locking actuators can lead to doors not locking or unlocking properly.
Maintenance Part Numbers
Oil Filter:
e.g., Mann HU718/5y, Mahle OX171/1D (verify with VIN).
Air Filter Engine:
e.g., Mann C35189/2, Mahle LX1750/1 (verify with VIN).
Spark Plug:
e.g., NGK Iridium BKR6EIX-11 (verify with VIN for exact type).
📚 Vehicle History
Brand Heritage
Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and innovation since its founding.
Model Evolution
Cl Class Origin:
The CL-Class traces its lineage back to the S-Class coupe models, offering a more exclusive and performance-oriented grand tourer experience.
C215 Introduction:
The C215 generation was introduced in 1999 as a successor to the C140 coupe, featuring more advanced technology and a sleeker design.
Facelift:
The C215 received a significant facelift for the 2003 model year, introducing updated styling, the M275 V12 bi-turbo engine, and a revised COMAND system.
Production
Manufacturing Location:
Sindelfingen, Germany.
Production Years C215:
1999-2006
🏆 Awards & Recognition
Recognitions
Editorial Reviews:
While specific awards for the 2004 model year might be scarce, the C215 CL-Class was consistently praised by automotive journalists for its V12 power, luxurious interior, and refined ride.
Ratings
Consumer Satisfaction:
Generally high for build quality and luxury features, though maintenance costs can be significant.
Certifications
Manufacturing Standards:
Adheres to strict Mercedes-Benz internal quality and safety standards.
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