Mercedes Benz W140 1991-1999 Full Service & Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S-Class Chassis Code: W140 Model Years Covered: 1991-1999 Codes Engine Codes: M104 (2.8L, 3.2L I6), M119 (4.2L, 5.0L V8), M120 (6.0L V12) Transmission Codes: 4G-TRONIC (4-speed automatic), 5G-TRONIC (5-speed automatic) 👋 Introduction Market Position Segment: Full-size luxury sedan Positioning: Flagship model, pinnacle of automotive engineering and luxury for its era Competitive Analysis Competitors: BMW 7 Series (E32/E38), Lexus LS400, Cadillac DeVille/Seville, Rolls-Royce Silver Spirit/Silver Spur Key Features Luxury Features: Double-pane glass, self-leveling rear suspension, advanced climate control, optional heated/ventilated seats, optional power rear seats, soft-close doors Engineering Highlights: Sophisticated chassis design, powerful and smooth engine options, advanced electronics for its time Manual Value Proposition Target Audience: Owners, independent repair shops, DIY enthusiasts Value Statement: Provides access to factory-level repair and maintenance information, crucial for maintaining the complex systems of the W140 📋 Manual Details Coverage Areas Coverage: All mechanical, electrical, body, and diagnostic systems Page Count Estimated Page Count: Hundreds (detailed) Manual Type Type: Factory Service and Repair Workshop Manual Language Language: English Format Format: PDF Download Device Compatibility: Windows, MAC, Tablets, Smartphones Licensing Usage License: Lifetime usage, no expiry, multi-device compatible 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, engine control systems (ME, LH-SFI, etc.) Drivetrain: Transmission (automatic), driveline components, differential, axles Chassis: Suspension (front and rear, including self-leveling rear suspension), steering system, braking system (ABS, ASR) Electrical: Vehicle electrical system, battery, charging system, starter, lighting, power windows, power seats, power mirrors, climate control electronics, central locking, infotainment systems, SRS (airbag) system Body: Body exterior, interior trim, doors, glass, seals, body repair HVAC: Automatic climate control, heating, ventilation, air conditioning system (including refrigerant handling) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-I, specific Mercedes diagnostic protocols) Repair: Engine component removal/installation (cylinder heads, pistons, crankshaft), transmission overhaul, brake component replacement, suspension linkage replacement, electrical component repair/replacement Installation: Component replacement and installation procedures Special Tools: Identification and usage of specialized Mercedes-Benz tools Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced engine and electrical system overhauls Documentation Quality: Step-by-step instructions, detailed photos, exploded diagrams 📊 Manual Specifications File Format File Type: PDF Print Quality Print Capability: Printable (single pages or full manual) Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) Searchability Text Searchability: Likely text-searchable (standard for professional PDFs) ⚙️ Engine Specifications Primary Engine Engine Options: 3.2L Inline-6 (M104.990, M104.992), 4.2L V8 (M119.960), 5.0L V8 (M119.970), 6.0L V12 (M120.980, M120.982) Performance Inline 6 Power: Approx. 228-279 hp (depending on variant and market) V8 Power: Approx. 275-322 hp (depending on variant and market) V12 Power: Approx. 389-408 hp (depending on variant and market) Fuel System Injection Type: Bosch LH-Jetronic or ME-Electronic Fuel Injection (depending on engine and year) Fuel Type: Premium Unleaded Gasoline (91+ octane) Cooling System Coolant Type: Mercedes-Benz approved antifreeze/coolant concentrate (e.g., G48) Engine Management ECU Type: Various, depending on engine and model year (e.g., HFM, ME 2.0, ME 2.8 for later models) 🔧 Transmission Standard Transmission Options: 4-speed automatic (4G-TRONIC), 5-speed automatic (5G-TRONIC) Gear Ratios 5G Tronic: Variable by model, refer to manual for specific ratios (e.g., 3.93/2.40/1.57/1.00/0.73 for one variant) Features Electronic Control: Electronically controlled transmission with comfort and sport modes Fluid Specifications Transmission Fluid Type: MB 236.1, MB 236.6, or MB 236.14 (depending on specific transmission and year; manual is definitive) 📐 Dimensions Exterior Wheelbase Sedan: 3,139 mm (123.6 in) Length Sedan: 5,103 mm (200.9 in) Width: 1,886 mm (74.3 in) Height Sedan: 1,487 mm (58.5 in) Weights Curb Weight: Varies by model, typically 1,900-2,300 kg (4,189-5,070 lbs) Gross Vehicle Weight Rating: Varies by model, typically around 2,500-2,800 kg Wheels Tires Wheel Bolt Pattern: 5x112 Standard Tire Sizes: 215/65 R16, 235/60 R16, 235/50 R17 (depending on model and year) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Modern standardized ratings not prevalent during its production era) Passive Features Airbags: Driver and passenger airbags (SRS) standard; optional side airbags in later models Seatbelts: Pre-tensioning seatbelts, automatic belt height adjustment Body Construction: High-strength steel safety cage Active Features ABS: Anti-lock Braking System (ABS) standard Asr: Anti-Slip Regulation (ASR) / Traction Control standard or optional Esp: Electronic Stability Program (ESP) not widely available on W140, but could be integrated into later ABS/ASR systems on some models 💡 Technology Features Infotainment Audio System: Factory premium sound systems (e.g., Becker/Bose), often with cassette player and optional CD changer. Navigation: Optional factory navigation system (COMAND predecessor) available on later models. Driver Assistance Cruise Control: Standard cruise control with electronic regulation. Parking Assistance: Optional rear parking sensors (often referred to as Parktronic or similar, though early versions) Connectivity Phone Integration: Optional integrated car phone systems. Convenience Features Key System:...
Suspension (front and rear, including self-leveling rear suspension), steering system, braking system (ABS, ASR)
Electrical:
Vehicle electrical system, battery, charging system, starter, lighting, power windows, power seats, power mirrors, climate control electronics, central locking, infotainment systems, SRS (airbag) system
Body:
Body exterior, interior trim, doors, glass, seals, body repair
HVAC:
Automatic climate control, heating, ventilation, air conditioning system (including refrigerant handling)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Failure of window regulators, central locking system issues, climate control module failures, MAS (Mass Airflow Sensor) issues, EZS (Electronic Ignition Switch) problems.
Suspension:
Wear in self-leveling suspension components (rear shocks), front ball joints, and bushings.
Rust:
Corrosion can occur in common areas like wheel arches, door bottoms, and underbody.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz has a long-standing reputation for luxury, engineering, and safety, established over decades.
While specific awards for the W140 itself are not as commonly cited as later models, it was widely recognized by automotive press for its engineering, luxury, and comfort.
Ratings
Reliability Perception:
Perceived as highly reliable when maintained meticulously, though complex systems can lead to costly repairs if neglected.
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