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2007 Mercedes GL-Class (X164) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: GL-Class Model Code: X164 Year: 2007 Codes Chassis Code: X164 👋 Introduction Market Position Market Position: Premium Luxury SUV Segment Competitive Analysis Competitive Analysis: Competes with luxury SUVs such as BMW X5, Lexus RX, Audi Q7, Cadillac Escalade, and Porsche Cayenne. Positioned as a sophisticated, comfortable, and technically advanced family-oriented SUV with robust Mercedes-Benz engineering. Key Features Key Features: Spacious interior, advanced safety systems, powerful engine options, comfortable ride, premium materials, off-road capability (optional 4MATIC), 7-passenger seating capacity. Manual Utility Manual Utility: Provides essential information for DIY mechanics and professional technicians to perform maintenance, diagnosis, and repair tasks. Saves time and reduces reliance on external repair services by offering direct access to factory-level procedures. Manual Target Audience Manual Target Audience: Mercedes-Benz GL-Class (X164) owners, independent repair shops, automotive technicians, and DIY enthusiasts. 📋 Manual Details Coverage Areas Coverage Areas: All Models & All Repairs A-Z Page Count Page Count: Not Specified (Comprehensive) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Edition Edition: OEM Equivalent Factory Service Manual Source Source: Factory Service Manual (OEM Equivalent) Searchability Searchability: Searchable PDF text allows for quick access to specific information. Format Features Format Features: Single, consolidated PDF file for efficient access and management of repair information. 📖 Manual Coverage Systems Covered Systems Covered: Engine, Control System, Mechanical, Fuel System, Emission Control, Intake, Exhaust, Cooling, Lubrication, Ignition, Starting, Charging, Automatic Transmission, Clutch, Manual Transmission (if applicable), Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle, Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering, Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seats, Engine Hood/Doors, Exterior & Interior, Electrical, Multiplex/CAN Communication Procedures Included Procedures Included: Maintenance, Service, Diagnosis, Repair, Troubleshooting, Component Replacement, System Calibration, Wiring Schematic Interpretation Technical Depth Technical Depth: Vehicle Specific, Factory High Detail, Step-by-Step Instructions, Diagnostic Procedures, Technical Specifications, Wiring Diagrams, Illustrations, Exploded Views Diagnostic Capability Diagnostic Capability: Detailed diagnostic trouble codes (DTCs) and troubleshooting flowcharts, component testing procedures, and expected values. Body And Chassis Body And Chassis: Frame, body panels, doors, hood, tailgate, interior trim, glass, seals, bumper systems. Electrical System Electrical System: Comprehensive wiring schematics for all vehicle systems, fuse box diagrams, relay locations, component electrical testing, multiplex communication network diagnostics (CAN bus). 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Resolution, Printable, Scalable Images Binding Type Binding Type: Digital (No Physical Binding) Paper Type Paper Type: Not Applicable (Digital) Compatibility Operating Systems: Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible. Requirements Software Requirements: Adobe PDF Reader, Winzip (both free online) Accessibility Accessibility: Easy-to-use PDF format, printable pages for on-site work, ability to enlarge images for detail. ⚙️ Engine Specifications Primary Engine Primary Engine: 4.7L V8 (4663 cc) - M273 engine family Performance Horsepower Hp: 335 hp @ 6000 rpm (for 4.7L V8) Torque Lb Ft: 339 lb-ft @ 3500 rpm (for 4.7L V8) Fuel System Fuel System: Electronic Fuel Injection (EFI), Sequential Multi-Point Fuel Injection (MPI) Engine Variants Engine Variants: Likely includes 3.5L V6 (M272) and 5.5L V8 (M273) variants as well, specific to model year and market. The manual covers all variations. Engine Management Engine Management System: ME-SFI 7.0 (Motronic) Cooling System Cooling System: Pressurized liquid cooling system with radiator, fan, thermostat, and coolant reservoir. Emission Control Emission Control System: Catalytic converters, oxygen sensors, secondary air injection system, evaporative emission control (EVAP) system. Timing Timing System: Dual Overhead Camshafts (DOHC), 4 valves per cylinder, Variable Valve Timing (VVT) on intake and exhaust camshafts. 🔧 Transmission Standard Standard Transmission: 7-speed automatic transmission (7G-TRONIC) Optional Optional Transmission: Not applicable for the X164 GL-Class in 2007; the 7G-TRONIC was standard across the range. Features Features: Driver-adaptive electronic control, manual shift mode (TouchShift), electronically controlled downshifts. Drivetrain Drivetrain: 4MATIC All-Wheel Drive (Standard on most models) Gear Ratios Gear Ratios: Specific gear ratios for the 7G-TRONIC transmission are detailed within the manual for diagnostic and repair purposes. Transfer Case Transfer Case: Integrated with transmission, providing power to front and rear axles for 4MATIC AWD system. Transmission Control Transmission Control: Electronic control unit (TCU) with sensor inputs for vehicle speed, engine RPM, throttle position, etc. 📐 Dimensions Exterior Length In: 200.3 inches Width In: 76.4 inches Height In: 72.4 inches Weights Curb Weight Lbs: Approx. 4,960 - 5,290 lbs (depending on engine and options) Towing Capacity Lbs: 7,000 lbs (when properly equipped) Gross Vehicle Weight Rating Gvwr Lbs: Approx. 6,600 - 7,000 lbs (depending on configuration) Payload Capacity Lbs: Approx. 1,400 - 1,600 lbs (depending on configuration) Interior Seating Capacity: 7 Passengers (3 rows) Wheels And Tires Standard Wheel Size: 18-inch alloy wheels (common) Standard Tire Size: 265/60R18 (common, check specific fitment) 🛡️ Safety Features...
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2007 Mercedes GL-Class (X164) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
GL-Class
Model Code:
X164
Year:
2007
Codes
Chassis Code:
X164
👋 Introduction
Market Position
Market Position:
Premium Luxury SUV Segment
Competitive Analysis
Competitive Analysis:
Competes with luxury SUVs such as BMW X5, Lexus RX, Audi Q7, Cadillac Escalade, and Porsche Cayenne. Positioned as a sophisticated, comfortable, and technically advanced family-oriented SUV with robust Mercedes-Benz engineering.
Key Features
Key Features:
Spacious interior, advanced safety systems, powerful engine options, comfortable ride, premium materials, off-road capability (optional 4MATIC), 7-passenger seating capacity.
Manual Utility
Manual Utility:
Provides essential information for DIY mechanics and professional technicians to perform maintenance, diagnosis, and repair tasks. Saves time and reduces reliance on external repair services by offering direct access to factory-level procedures.
Manual Target Audience
Manual Target Audience:
Mercedes-Benz GL-Class (X164) owners, independent repair shops, automotive technicians, and DIY enthusiasts.
📋 Manual Details
Coverage Areas
Coverage Areas:
All Models & All Repairs A-Z
Page Count
Page Count:
Not Specified (Comprehensive)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
Edition
Edition:
OEM Equivalent Factory Service Manual
Source
Source:
Factory Service Manual (OEM Equivalent)
Searchability
Searchability:
Searchable PDF text allows for quick access to specific information.
Format Features
Format Features:
Single, consolidated PDF file for efficient access and management of repair information.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Control System, Mechanical, Fuel System, Emission Control, Intake, Exhaust, Cooling, Lubrication, Ignition, Starting, Charging, Automatic Transmission, Clutch, Manual Transmission (if applicable), Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle, Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering, Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seats, Engine Hood/Doors, Exterior & Interior, Electrical, Multiplex/CAN Communication
Procedures Included
Procedures Included:
Maintenance, Service, Diagnosis, Repair, Troubleshooting, Component Replacement, System Calibration, Wiring Schematic Interpretation
Technical Depth
Technical Depth:
Vehicle Specific, Factory High Detail, Step-by-Step Instructions, Diagnostic Procedures, Technical Specifications, Wiring Diagrams, Illustrations, Exploded Views
Diagnostic Capability
Diagnostic Capability:
Detailed diagnostic trouble codes (DTCs) and troubleshooting flowcharts, component testing procedures, and expected values.
Body And Chassis
Body And Chassis:
Frame, body panels, doors, hood, tailgate, interior trim, glass, seals, bumper systems.
Electrical System
Electrical System:
Comprehensive wiring schematics for all vehicle systems, fuse box diagrams, relay locations, component electrical testing, multiplex communication network diagnostics (CAN bus).
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Resolution, Printable, Scalable Images
Binding Type
Binding Type:
Digital (No Physical Binding)
Paper Type
Paper Type:
Not Applicable (Digital)
Compatibility
Operating Systems:
Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible.
Requirements
Software Requirements:
Adobe PDF Reader, Winzip (both free online)
Accessibility
Accessibility:
Easy-to-use PDF format, printable pages for on-site work, ability to enlarge images for detail.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
4.7L V8 (4663 cc) - M273 engine family
Performance
Horsepower Hp:
335 hp @ 6000 rpm (for 4.7L V8)
Torque Lb Ft:
339 lb-ft @ 3500 rpm (for 4.7L V8)
Fuel System
Fuel System:
Electronic Fuel Injection (EFI), Sequential Multi-Point Fuel Injection (MPI)
Engine Variants
Engine Variants:
Likely includes 3.5L V6 (M272) and 5.5L V8 (M273) variants as well, specific to model year and market. The manual covers all variations.
Engine Management
Engine Management System:
ME-SFI 7.0 (Motronic)
Cooling System
Cooling System:
Pressurized liquid cooling system with radiator, fan, thermostat, and coolant reservoir.
Emission Control
Emission Control System:
Catalytic converters, oxygen sensors, secondary air injection system, evaporative emission control (EVAP) system.
Timing
Timing System:
Dual Overhead Camshafts (DOHC), 4 valves per cylinder, Variable Valve Timing (VVT) on intake and exhaust camshafts.
🔧 Transmission
Standard
Standard Transmission:
7-speed automatic transmission (7G-TRONIC)
Optional
Optional Transmission:
Not applicable for the X164 GL-Class in 2007; the 7G-TRONIC was standard across the range.
Features
Features:
Driver-adaptive electronic control, manual shift mode (TouchShift), electronically controlled downshifts.
Drivetrain
Drivetrain:
4MATIC All-Wheel Drive (Standard on most models)
Gear Ratios
Gear Ratios:
Specific gear ratios for the 7G-TRONIC transmission are detailed within the manual for diagnostic and repair purposes.
Transfer Case
Transfer Case:
Integrated with transmission, providing power to front and rear axles for 4MATIC AWD system.
Transmission Control
Transmission Control:
Electronic control unit (TCU) with sensor inputs for vehicle speed, engine RPM, throttle position, etc.
📐 Dimensions
Exterior
Length In:
200.3 inches
Width In:
76.4 inches
Height In:
72.4 inches
Weights
Curb Weight Lbs:
Approx. 4,960 - 5,290 lbs (depending on engine and options)
Towing Capacity Lbs:
7,000 lbs (when properly equipped)
Gross Vehicle Weight Rating Gvwr Lbs:
Approx. 6,600 - 7,000 lbs (depending on configuration)
Payload Capacity Lbs:
Approx. 1,400 - 1,600 lbs (depending on configuration)
Interior
Seating Capacity:
7 Passengers (3 rows)
Wheels And Tires
Standard Wheel Size:
18-inch alloy wheels (common)
Standard Tire Size:
265/60R18 (common, check specific fitment)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
5-Star (for driver and front passenger)
IIHS Top Safety Pick:
Likely considered a Top Safety Pick by IIHS based on contemporary Mercedes-Benz safety standards.
Active Features
Active Features:
4-wheel Electronic Traction System (4-ETS), Anti-lock Braking System (ABS), Brake Assist (BAS), Electronic Stability Program (ESP), All-Season Traction Control
Passive Features
Passive Features:
Front and front-side airbags, side curtain airbags for all three rows, active front head restraints, three-point seat belts with pretensioners, LATCH child seat anchors
Brakes
Front Brakes:
Ventilated Disc
Rear Brakes:
Ventilated Disc
Suspension
Suspension Type Front:
Independent multi-link with coil springs (or AIRMATIC air suspension)
Suspension Type Rear:
Independent multi-link with coil springs (or AIRMATIC air suspension)
Steering
Steering Type:
Hydraulic power-assisted rack and pinion
Restraint System
Restraint System Type:
Supplemental Restraint System (SRS) including airbags and seatbelt pretensioners, active head restraints.
💡 Technology Features
Infotainment
Infotainment System:
COMAND APS (Cockpit Management and Navigation System) with integrated navigation, radio, CD/DVD player, and optional Harman Kardon LOGIC 7 surround sound system.
Driver Assistance
Driver Assistance:
Optional DISTRONIC (adaptive cruise control), PARKTRONIC parking assist, Bi-Xenon headlamps with cornering function, rain-sensing wipers.
Connectivity
Connectivity:
Optional Mercedes-Benz Tele Aid system, Bluetooth connectivity for hands-free calling (via teleph0ne module).
Other Features
Other Features:
Keyless-Go (optional), power liftgate, multi-contour front seats with massage function (optional), rear-seat entertainment system (optional).
Instrumentation
Instrumentation:
Analog speedometer and tachometer, digital odometer and trip computer, multi-function display with service indicator (ASSYST PLUS), fuel level and coolant temperature gauges.
Climate Control
Climate Control:
Dual-zone automatic climate control, with optional rear climate control. Includes dust filter and recirculation modes.
Lighting
Lighting System:
Halogen or Bi-Xenon headlights, LED taillights, front and rear fog lamps, interior ambient lighting.
Navigation
Navigation System:
Integrated COMAND APS with DVD-based maps (updates available).
🔧 Maintenance
Service Intervals
Service Intervals:
Variable based on 'ASSYST PLUS' service indicator. Typical intervals for oil changes are every 10,000 miles or 12 months. More comprehensive inspections and fluid changes (transmission, coolant, brake fluid) are typically recommended at 30,000, 60,000, and 100,000-mile intervals.
Fluid Specifications
Engine Oil Spec:
MB 229.5 (e.g., Mobil 1 Synthetic 0W-40 or equivalent)
Transmission Fluid Spec:
MB 236.12 or MB 236.14 (for 7G-TRONIC)
Coolant Spec:
MB 325.0 (Ethylene Glycol based, blue color, Long Life)
Known Issues
Known Issues:
Air suspension compressor failures, crank position sensor issues (M272/M273 engines), ignition coil failures, front suspension component wear (ball joints, control arms), potential balance shaft issues in M272 V6 engines (though less common in later revisions), Airmatic system leaks.
Filters
Oil Filter Part Number:
Example: A2731800009 (for M273 engine, verify specific PN)
Cabin Air Filter Part Number:
Example: A1648300218 (verify specific PN)
Capacities
Engine Oil Capacity Quarts:
Approx. 8.5 quarts (with filter) for V8 models, check manual for V6.
Spark Plugs
Spark Plug Type:
Example: NGK IFR5N-11 for M272/M273 (check specific PN and torque specs)
Brake Fluid
Brake Fluid Spec:
DOT 4 PLUS (MB 331.0)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mercedes-Benz, established in 1926, renowned for engineering excellence, luxury, and safety innovations in passenger vehicles and commercial trucks.
Model Evolution
Model Evolution:
The X164 GL-Class was introduced for the 2007 model year as Mercedes-Benz's first full-size, three-row luxury SUV. It was designed to compete in the growing large SUV market with a focus on comfort, space, and advanced technology. It replaced the less successful M-Class (W163) as the brand's flagship SUV offering in North America.
Production
Production Location:
Tuscaloosa, Alabama, USA
Model Notes
Model Notes:
The X164 GL-Class was a significant entry for Mercedes-Benz in the US market, offering a spacious and luxurious alternative to traditional body-on-frame SUVs.
Platform
Platform:
W164 platform shared with the 2006+ M-Class (ML-Class).
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