2009 Mercedes GL-Class (X164) Service and Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: GL-Class Model Code: X164 Year: 2009 👋 Introduction Market Position Class: Full-size Luxury SUV Segment: Premium SUV Segment Competitive Analysis Key Competitors 2009: BMW X5, Audi Q7, Lexus LX 570, Cadillac Escalade, Lincoln Navigator Key Features Vehicle Attributes: Spacious interior, advanced safety features, powerful engine options, off-road capability (4MATIC all-wheel drive), luxury appointments Manual Value Proposition Target Audience: Owners, independent repair shops, DIY enthusiasts seeking genuine factory repair information Unique Selling Point: Vehicle-specific factory data, not generic; equivalent to dealer technician resources; comprehensive A-Z coverage Manual Usability Print On Demand: Ability to print specific pages or sections as needed for workshop use, avoiding damage to a primary manual. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Scope: All models and all repairs A-Z Page Count Estimated Page Count: Thousands (typical for a comprehensive factory manual) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Control System, Fuel Service Specifications, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition/Starting/Charging, Automatic Transmission, Clutch, Manual Transmission (if applicable), Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle Chassis: Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering Electrical And Body: Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter/Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seats, Engine Hood/Door, Exterior & Interior, Electrical Systems, Multiplex/CAN Communication Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), component testing Repair And Rebuild: Step-by-step instructions for component removal, installation, and overhaul Technical Depth Depth: Factory-level detail, including torque specifications, clearances, electrical schematics, and detailed diagrams for complete repair and diagnosis Wiring Schematics Electrical Diagrams: Includes comprehensive wiring schematics for all vehicle electrical systems. Technical Specifications Torque Specs: Detailed torque specifications for all fasteners and critical components. 📊 Manual Specifications File Format Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac OS Requirements: Adobe PDF Reader, WinZip (free online) Searchability: Searchable PDF content allows for quick access to specific information. Print Quality Printable: Yes (all pages printable, allows for enlarged image printing) Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper: N/A (Digital format) Usability Navigation: Single PDF file for ease of use; no flipping through multiple books; searchable text ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes V6 and V8 gasoline engines, and potentially a diesel option (e.g., 3.0L V6 Turbo Diesel, 3.5L V6, 4.7L V8, 5.5L V8). Specific engines would be detailed within the manual. Performance Typical Power Output: Varies by engine, ranging from approximately 210 hp for diesel to over 380 hp for larger V8s. Typical Torque Output: Varies by engine, with diesel engines offering higher torque figures for towing and low-end grunt. Fuel System Fuel Delivery: Fuel Injection (likely multi-point or direct injection depending on engine) Cooling System Coolant Type Specification: MB-Approved Antifreeze/Coolant (e.g., G05, G48 - specific part number would be in manual) Lubrication Engine Oil Specification: MB-Approval 229.5, 229.51, or 228.51 (depending on engine) SAE 0W-40, 5W-40, or 5W-30 (specific viscosity dictated by engine and climate) 🔧 Transmission Standard Transmission Type: 7-speed Automatic Transmission (7G-TRONIC) Optional Transmission Options: Not typically offered with manual transmission in this model/year. Features Drivetrain: 4MATIC All-Wheel Drive (standard) Fluid Specification Transmission Fluid Type: MB-Approval 236.14 (e.g., Pentosin ATF1 or equivalent) 📐 Dimensions Exterior Length: Approx. 198.6 inches Width: Approx. 76.6 inches Height: Approx. 71.6 inches Wheelbase Wheelbase: Approx. 115.2 inches Weights Curb Weight: Approx. 4,800 - 5,200 lbs (depending on engine and configuration) Cargo Cargo Volume Behind 3Rd Row: Approx. 14.3 cubic feet Cargo Volume Behind 2Nd Row: Approx. 42.3 cubic feet Cargo Volume Max: Approx. 83.3 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (for 2009 model year, based on available data) NHTSA Front Impact Passenger: 5-Star (for 2009 model year, based on available data) NHTSA Side Impact Front Seat: 5-Star (for 2009 model year, based on available data) NHTSA Side Impact Rear Seat: 5-Star (for 2009 model year, based on available data) IIHS Top Safety Pick: Likely achieved 'Good' ratings in front, side, and rear impact tests for the IIHS Top Safety Pick award. Active Features Active Safety Systems: 4-wheel Electronic Traction System (4-ETS), Electronic Stability Program (ESP), Anti-lock Braking System (ABS), Brake Assist (BAS), Adaptive Brake Lights Passive Features Passive Safety Systems: Dual front airbags, front side-impact airbags, side curtain airbags for all three rows, active front head restraints, front seatbelt pretensioners Optional Safety Features Optional Safety: Bi-Xenon headlamps with Active Curve Illumination, PARKTRONIC parking assist, Blind Spot Assist (optional on some trims) 💡 Technology Features Infotainment Infotainment System: COMMAND APS (Controller Area Network Multimedia Interface) system, featuring a high-resolution display, navigation, AM/FM/CD/MP3 player, and optional...
Step-by-step instructions for component removal, installation, and overhaul
Technical Depth
Depth:
Factory-level detail, including torque specifications, clearances, electrical schematics, and detailed diagrams for complete repair and diagnosis
Wiring Schematics
Electrical Diagrams:
Includes comprehensive wiring schematics for all vehicle electrical systems.
Technical Specifications
Torque Specs:
Detailed torque specifications for all fasteners and critical components.
📊 Manual Specifications
File Format
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac OS
Requirements:
Adobe PDF Reader, WinZip (free online)
Searchability:
Searchable PDF content allows for quick access to specific information.
Print Quality
Printable:
Yes (all pages printable, allows for enlarged image printing)
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper:
N/A (Digital format)
Usability
Navigation:
Single PDF file for ease of use; no flipping through multiple books; searchable text
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes V6 and V8 gasoline engines, and potentially a diesel option (e.g., 3.0L V6 Turbo Diesel, 3.5L V6, 4.7L V8, 5.5L V8). Specific engines would be detailed within the manual.
Performance
Typical Power Output:
Varies by engine, ranging from approximately 210 hp for diesel to over 380 hp for larger V8s.
Typical Torque Output:
Varies by engine, with diesel engines offering higher torque figures for towing and low-end grunt.
Fuel System
Fuel Delivery:
Fuel Injection (likely multi-point or direct injection depending on engine)
Cooling System
Coolant Type Specification:
MB-Approved Antifreeze/Coolant (e.g., G05, G48 - specific part number would be in manual)
Lubrication
Engine Oil Specification:
MB-Approval 229.5, 229.51, or 228.51 (depending on engine) SAE 0W-40, 5W-40, or 5W-30 (specific viscosity dictated by engine and climate)
🔧 Transmission
Standard
Transmission Type:
7-speed Automatic Transmission (7G-TRONIC)
Optional
Transmission Options:
Not typically offered with manual transmission in this model/year.
Features
Drivetrain:
4MATIC All-Wheel Drive (standard)
Fluid Specification
Transmission Fluid Type:
MB-Approval 236.14 (e.g., Pentosin ATF1 or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 198.6 inches
Width:
Approx. 76.6 inches
Height:
Approx. 71.6 inches
Wheelbase
Wheelbase:
Approx. 115.2 inches
Weights
Curb Weight:
Approx. 4,800 - 5,200 lbs (depending on engine and configuration)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 14.3 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 42.3 cubic feet
Cargo Volume Max:
Approx. 83.3 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (for 2009 model year, based on available data)
NHTSA Front Impact Passenger:
5-Star (for 2009 model year, based on available data)
NHTSA Side Impact Front Seat:
5-Star (for 2009 model year, based on available data)
NHTSA Side Impact Rear Seat:
5-Star (for 2009 model year, based on available data)
IIHS Top Safety Pick:
Likely achieved 'Good' ratings in front, side, and rear impact tests for the IIHS Top Safety Pick award.
Active Features
Active Safety Systems:
4-wheel Electronic Traction System (4-ETS), Electronic Stability Program (ESP), Anti-lock Braking System (ABS), Brake Assist (BAS), Adaptive Brake Lights
Passive Features
Passive Safety Systems:
Dual front airbags, front side-impact airbags, side curtain airbags for all three rows, active front head restraints, front seatbelt pretensioners
Optional Safety Features
Optional Safety:
Bi-Xenon headlamps with Active Curve Illumination, PARKTRONIC parking assist, Blind Spot Assist (optional on some trims)
💡 Technology Features
Infotainment
Infotainment System:
COMMAND APS (Controller Area Network Multimedia Interface) system, featuring a high-resolution display, navigation, AM/FM/CD/MP3 player, and optional satellite radio.
Adaptive Cruise Control (DISTRONIC) was an optional feature. PARKTRONIC parking sensors (front and rear) were common.
Connectivity
Connectivity Options:
Bluetooth connectivity for hands-free calling (optional or standard depending on trim), voice control system (LINGUATRONIC).
Lighting
Lighting Technology:
Standard projector beam halogen headlights; optional Bi-Xenon headlights with LED daytime running lights and Adaptive Front-lighting System (AFS).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first, using synthetic oil.
Major Service Interval:
Key intervals include 30,000 miles (e.g., transmission fluid service, differential fluid change, spark plug replacement on some engines) and 60,000-100,000 miles (e.g., timing belt/chain inspection, cooling system service, brake fluid flush). Specifics in manual.
Fluid Specifications
Brake Fluid Specification:
DOT 4 Plus (MB-Approval 331.0)
Power Steering Fluid Specification:
MB-Approval 343.0 (Hydraulic Fluid)
Coolant Capacity:
Approximately 10-12 liters, depending on engine and cooling system configuration.
Known Issues
Common Problems 2009 Gl-Class:
Potential issues can include air suspension system faults (struts, air compressor), electronic module failures (e.g., SAM units), catalytic converter issues, oil cooler leaks, and interior trim wear. The manual will provide diagnostic procedures for these.
📚 Vehicle History
Brand Heritage
Mercedes Benz SUV History:
Mercedes-Benz has a long history of producing robust and luxurious SUVs, starting with the G-Wagen in the late 1970s. The GL-Class represents their commitment to the luxury SUV segment with a focus on comfort, space, and advanced technology.
Model Evolution
X164 Generation:
The X164 GL-Class was introduced for the 2007 model year as the successor to the short-lived first-generation (2002-2005) American market only Grand Sports Tourer (GST) concept. The 2009 model represents the pre-facelift X164 generation.
Production
Manufacturing Location:
Tuscaloosa, Alabama, USA
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
While specific awards for the 2009 model year may vary, the GL-Class has historically been recognized by automotive publications for its comfort, luxury, and utility.
Ratings
Consumer Reports Ratings:
Ratings would have varied by model year and specific vehicle configuration; the manual would not contain these, but expert knowledge suggests it generally performed well in key luxury SUV metrics.
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