2006 Mercedes GL-Class (X164) Service and Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: GL-Class Model Code: X164 Year: 2006 Codes Chassis Code: X164 👋 Introduction Market Position Vehicle Segment: Full-size luxury SUV Target Audience: Owners seeking to perform maintenance and repairs themselves, independent repair shops, enthusiasts Competitive Analysis Competitors: BMW X5, Audi Q7, Lexus LX, Cadillac Escalade, Lincoln Navigator Key Features Manual Value Proposition: Vehicle-specific, dealer-level information for comprehensive DIY repairs and maintenance, saving time and money. Digital Benefits: Easy to use, searchable, printable on demand, no physical wear and tear, ability to zoom into details. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Scope: All Models & All Repairs A-Z Page Count Estimated Page Count: Varies by specific sub-model and engine, but typically extensive for a full service manual (e.g., 2000+ pages) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Control System, Fuel Service Specifications, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition, Starting/Charging, Automatic Transmission, Manual Transmission (if applicable), Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle Chassis And Suspension: Suspension System, Tire & Wheel, Brake Control, Brake System, Parking Brake, Steering Column, Power Steering Body And Interior: Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Hood/Door, Exterior & Interior Trim, Glass/Mirrors, Instrument Panel, Seats Electrical And Electronics: Electrical System, Multiplex/CAN Communication, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter/Audio/Visual Systems, Horn Procedures Included Maintenance And Service: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Diagnostics And Troubleshooting: System diagnostics, fault code interpretation, symptom-based troubleshooting, electrical circuit analysis Repair And Rebuild: Component removal and installation, engine rebuild, transmission overhaul, brake caliper replacement, suspension component repair, body panel repair Technical Specifications: Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic data Technical Depth Depth: Factory-level, comprehensive step-by-step instructions, detailed diagrams, illustrations, and wiring schematics 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable, allowing for quick keyword finding Print Quality Printable: Yes, all pages are printable Image Scaling: Images and diagrams can be blown up for larger viewing and printing Binding Type Type: Digital (PDF), no physical binding Paper Type Type: N/A (Digital Format) Compatibility Operating Systems: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac Requirements Software Requirements: Adobe PDF Reader, Winzip (or equivalent decompression software) ⚙️ Engine Specifications Primary Engine Engine Options 2006: GL 450: 4.6L V8 (M273 engine family), GL 320 CDI: 3.0L V6 Turbo Diesel (OM642 engine family) Performance Gl450 Horsepower: Approx. 335 hp Gl450 Torque: Approx. 339 lb-ft Gl320 Cdi Horsepower: Approx. 215 hp Gl320 Cdi Torque: Approx. 391 lb-ft Fuel System Gl450 Fuel Type: Premium Unleaded Gasoline Gl320 Cdi Fuel Type: Diesel Induction: Naturally Aspirated (GL450), Turbocharged (GL320 CDI) 🔧 Transmission Standard Transmission Type: 7-speed automatic (7G-TRONIC) Optional Optional Transmissions: N/A for 2006 GL-Class Features Drive System: 4MATIC All-Wheel Drive (Standard) Transmission Fluid: Refer to manual for specific MB approved fluid (e.g., MB 236.14 for 7G-TRONIC) 📐 Dimensions Exterior Length: Approx. 200.3 inches Width: Approx. 76.6 inches Height: Approx. 72.4 inches Wheelbase: Approx. 121.6 inches Weights Curb Weight Gl450: Approx. 5,270 lbs Curb Weight Gl320 Cdi: Approx. 5,370 lbs Towing Capacity: Up to 7,700 lbs 🛡️ Safety Features Ratings NHTSA Frontal Crash: 5-Star (Driver and Passenger) NHTSA Side Impact: 5-Star (Front and Rear Passengers) IIHS Crash Test Designations: Good (various categories, check specific test results for complete details) Active Features Stability Control: Electronic Stability Program (ESP) Traction Control: All-Season Traction Control (ASR) Brakes: Anti-lock Braking System (ABS) with Brake Assist (BAS) Passive Features Airbags: Frontal airbags, front side-impact airbags, front and rear side curtain airbags, optional rear side airbags Seat Belts: 3-point seat belts with pre-tensioners and force limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Head Unit: Mercedes-Benz COMAND APS (Cockpit Management and Navigation Display) Audio System: Bose premium sound system (optional) Navigation: DVD-based navigation system Driver Assistance Cruise Control: Standard cruise control, optional Distronic adaptive cruise control Parking Assistance: Front and rear parking sensors (PARKTRONIC), optional rearview camera Lighting: Bi-xenon headlights with adaptive front-lighting system (optional) Connectivity Bluetooth: Optional Bluetooth interface for hands-free calling Auxiliary Input: Standard auxiliary audio input jack 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (refer to specific model year recommendations) Transmission Service Interval: Variable, often around 40,000-80,000 miles, depending on driving conditions (refer to manual for exact specifications) Fluid Specifications Engine Oil Spec Gl450: MB 229.5 (e.g., Mobil 1 0W-40 Synthetic) Engine Oil Spec Gl320 Cdi: MB 229.51 or MB 229.52 (Low SAPS synthetic for diesel engines) Coolant: MB 325.0 (Antifreeze/Coolant, blue) Brake Fluid: DOT 4 Plus (e.g., MB 331.0) Known Issues Common Wear Items: Air suspension components (air springs, compressor), crankcase ventilation system (PCV), ignition coils, catalytic converters (especially on early models), diesel particulate...
Refer to manual for specific MB approved fluid (e.g., MB 236.14 for 7G-TRONIC)
📐 Dimensions
Exterior
Length:
Approx. 200.3 inches
Width:
Approx. 76.6 inches
Height:
Approx. 72.4 inches
Wheelbase:
Approx. 121.6 inches
Weights
Curb Weight Gl450:
Approx. 5,270 lbs
Curb Weight Gl320 Cdi:
Approx. 5,370 lbs
Towing Capacity:
Up to 7,700 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Crash:
5-Star (Driver and Passenger)
NHTSA Side Impact:
5-Star (Front and Rear Passengers)
IIHS Crash Test Designations:
Good (various categories, check specific test results for complete details)
Active Features
Stability Control:
Electronic Stability Program (ESP)
Traction Control:
All-Season Traction Control (ASR)
Brakes:
Anti-lock Braking System (ABS) with Brake Assist (BAS)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, front and rear side curtain airbags, optional rear side airbags
Seat Belts:
3-point seat belts with pre-tensioners and force limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Head Unit:
Mercedes-Benz COMAND APS (Cockpit Management and Navigation Display)
Audio System:
Bose premium sound system (optional)
Navigation:
DVD-based navigation system
Driver Assistance
Cruise Control:
Standard cruise control, optional Distronic adaptive cruise control
Parking Assistance:
Front and rear parking sensors (PARKTRONIC), optional rearview camera
Lighting:
Bi-xenon headlights with adaptive front-lighting system (optional)
Connectivity
Bluetooth:
Optional Bluetooth interface for hands-free calling
Auxiliary Input:
Standard auxiliary audio input jack
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to specific model year recommendations)
Transmission Service Interval:
Variable, often around 40,000-80,000 miles, depending on driving conditions (refer to manual for exact specifications)
Fluid Specifications
Engine Oil Spec Gl450:
MB 229.5 (e.g., Mobil 1 0W-40 Synthetic)
Engine Oil Spec Gl320 Cdi:
MB 229.51 or MB 229.52 (Low SAPS synthetic for diesel engines)
Coolant:
MB 325.0 (Antifreeze/Coolant, blue)
Brake Fluid:
DOT 4 Plus (e.g., MB 331.0)
Known Issues
Common Wear Items:
Air suspension components (air springs, compressor), crankcase ventilation system (PCV), ignition coils, catalytic converters (especially on early models), diesel particulate filter (DPF) on CDI models.
Potential Electrical Gremlins:
Canbus communication issues, sensor failures, electronic module malfunctions can occur in older vehicles.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz AG, a division of Daimler AG
Model Evolution
Generation:
First generation (X164), introduced for the 2006 model year
Platform:
Shared platform with the M-Class (W164)
Production
Production Years X164:
2006-2012
Manufacturing Location:
Tuscaloosa, Alabama, USA
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently received high safety ratings from NHTSA and IIHS for its class.
Luxury Segment Accolades:
Recognized for its luxurious interior, comfortable ride, and advanced features typical of the Mercedes-Benz brand.
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