Mercedes SLK 230 Kompressor Car Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK 230 Kompressor Generation: R170 Model Code: R170 Body Style: Roadster Production Years: 1996-2004 Engine Variant: 230 Kompressor 👋 Introduction Market Position Market...

Type: Car

Verkoper:

Sku: 428045

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

SLK 230 Kompressor

Generation:

Model Code:

Body Style:

Roadster

Production Years:

1996-2004

Engine Variant:

230 Kompressor

👋 Introduction

Market Position

Market Segment:

Compact premium roadster

Key Features

Unique Selling Points:

Variable compression ratio (via supercharger), retractable hardtop (Vario-roof), compact and agile platform.

Target Audience

Primary Users:

Mechanical technicians, DIY enthusiasts, and Mercedes-Benz owners seeking comprehensive repair and maintenance knowledge.

Competitive Analysis

Key Competitors:

BMW Z3, Porsche Boxster, Audi TT (later years).

📋 Manual Details

Coverage

Applicable Years:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

Coverage Areas:

Complete workshop service and repair

Format

File Format:

Language

Language:

English

Manual Type:

Workshop Service Repair Manual

Printability

Printable:

📖 Manual Coverage

Systems

Systems Covered:

Engine, Transmission, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Bodywork, Brakes, Suspension, Steering, HVAC

Engine Management:

Detailed coverage of engine control unit (ECU) functions, sensors, and actuators.

Interior Systems:

Includes diagnosis and repair of HVAC, power windows, door locks, and seating mechanisms.

Procedures

Procedures Included:

Routine maintenance, troubleshooting, diagnostics, removal and installation, assemblies and disassemblies, overhaul, tune-ups

Diagnostic Troubleshooting:

Step-by-step guides for identifying and resolving common and complex faults using diagnostic tools and procedures.

Component Replacement:

Instructions for replacing all major components and sub-assemblies, from simple bulbs to complex drivetrain elements.

Special Tool Identification:

Identifies and illustrates specific Mercedes-Benz special tools required for certain adjustments or repairs.

Depth

Technical Depth:

Comprehensive, covering basic maintenance to advanced engine and transmission repairs, including proprietary component instructions.

Technical Depth

Diagnostic Tools:

Mentions specific Mercedes-Benz diagnostic tools and procedures where applicable.

📊 Manual Specifications

File Details

File Type:

PDF (Digital Electronic Delivery)

Delivery

Delivery Method:

Fast and Free Electronic Delivery via Email

Quality

Print Quality:

High-resolution, suitable for printing detailed diagrams and text.

Content Emphasis

Emphasis Notations:

Includes WARNING, CAUTION, and NOTE notations for critical procedures and safety.

Content Organization

Organization Style:

Logically organized into sections and subsections for easy navigation and quick reference to specific repair tasks.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, Supercharged (Kompressor)

Displacement

Engine Displacement:

2.3 Liters (2295 cc)

Performance

Horsepower:

Approx. 192 hp @ 5300 rpm (U.S. spec)

Torque:

Approx. 200 lb-ft (280 Nm) @ 2500 rpm

Fuel System

Fuel Delivery:

Bosch Motronic Electronic Fuel Injection (EFI)

Ignition System

Ignition Type:

Electronic ignition with coil-on-plug

Cooling System

Coolant Type:

Mercedes-Benz approved coolant (e.g., G05 or equivalent)

Bore Stroke

Bore And Stroke:

87.0 mm x 92.4 mm

Compression Ratio

Compression Ratio:

8.8:1

Valvetrain

Valvetrain Configuration:

SOHC, 3 valves per cylinder (2 intake, 1 exhaust)

Supercharger Details

Supercharger Type:

Roots-type supercharger

🔧 Transmission

Standard Transmission

Standard Type:

5-speed Manual (Getrag 285)

Optional Transmission

Optional Type:

5-speed Automatic (Mercedes-Benz 722.6 '5G-TRONIC')

Fluid Type

Automatic Transmission Fluid:

MB Specification 236.10 or 236.12 ATF

📐 Dimensions

Exterior

Length:

Approx. 157.4 inches (3998 mm)

Width:

Approx. 67.7 inches (1720 mm)

Height:

Approx. 50.7 inches (1288 mm)

Wheelbase

Wheelbase:

Approx. 82.7 inches (2100 mm)

Weights

Curb Weight:

Approx. 2900-3100 lbs (1315-1406 kg), depending on equipment

🛡️ Safety Features

Ratings

Crash Test Rating Us:

Refer to NHTSA and IIHS reports for specific model year evaluations. Generally considered safe for its class.

Active Features

Active Safety Systems:

Anti-lock Braking System (ABS), Traction Control System (TCS, often called ASR - Anti-Slip Regulation)

Passive Features

Passive Safety Features:

Front airbags, side airbags, roll-over protection (pop-up bars), reinforced A-pillars.

💡 Technology Features

Infotainment

Audio System:

Factory-fitted radio/cassette or CD player with optional premium sound systems (e.g., Bose).

Convenience

Vario Roof System:

Fully automatic electro-hydraulic retractable hardtop, a hallmark feature of the SLK.

Climate Control

HVAC System:

Manual or optional automatic climate control.

Driver Assistance

Driver Assistance Features:

Cruise control.

Comfort Features

Seat Adjustment:

Manual or power-adjustable seats with memory functions on some models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first, under normal driving conditions. Refer to specific model year recommendations.

Fluid Specifications

Engine Oil Specification:

SAE 0W-40 or 5W-40, meeting MB 229.5 specification. Check dipstick for capacity.

Coolant Capacity:

Approx. 7.5 - 8.0 liters

Brake Fluid:

DOT 4 or DOT 4 Plus (MB Specification 331.0)

Power Steering Fluid:

MB Specification 236.3 Hydraulic Fluid (typically Pentosin CHF 11S or equivalent)

Known Issues

Common Problems:

Vario-roof hydraulic system leaks or malfunctions, mass airflow sensor (MAF) issues, ignition coil failures, supercharger belt wear, rust on wheel arches and rocker panels.

Electrical Quirks:

Occasional issues with window regulators, mirror motors, and central locking actuators.

Maintenance Schedule Overview

Routine Services:

Includes checks and replacements of spark plugs, air filters, cabin filters, brake fluid, power steering fluid, and differential fluid as per schedule.

Tune Up Items

Spark Plug Type:

NGK PFR5G-11 (or equivalent, consult manual for specific recommendations)

Wheel And Tire

Wheel Bolt Pattern:

5 x 112 mm

Recommended Tire Sizes:

Front: 205/55 R16, Rear: 225/50 R16 (common for base models, check specific trim)

Torque Specifications

Wheel Lug Bolt Torque:

100 Nm (74 lb-ft)

📚 Vehicle History

Brand Heritage

Brand Origins:

Founded in 1886 by Karl Benz and Gottlieb Daimler, Mercedes-Benz is synonymous with automotive innovation and luxury.

Model Evolution

Slk R170 Introduction:

Introduced as a compact, two-seater roadster with a revolutionary Vario-roof (retractable hardtop) system, setting it apart from contemporary soft-top competitors.

R170 Facelift:

Received a significant facelift for the 2000 model year, including updated bumpers, headlights, taillights, interior trim, and engine power increase for some variants.

Engine Upgrades:

The 'Kompressor' designation signifies the addition of an engine-driven supercharger for increased performance, a defining feature of the 230 model.

Production Location

Manufacturing Plant:

Bremen, Germany