Mitsubishi Colt 1995-2004 Service Workshop Repair Manuals
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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Generation: Fifth Generation (CJ/CK/CM) Production Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Codes Chassis Codes: CJ1A, CJ2A, CJ4A, CK1A, CK2A, CK4A, CK5A, CM1A, CM2A, CM4A, CM5A 👋 Introduction Market Position Segment: Subcompact / Compact Hatchback and Coupe Target Audience: Budget-conscious car buyers, young drivers, small families, performance enthusiasts (GTI variants) Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Volkswagen Golf, Opel/Vauxhall Astra, Nissan Sentra/Pulsar Key Features Affordability: Known for its value proposition and affordable ownership costs. Reliability: Generally considered reliable with proper maintenance. Handling: Sporty handling, particularly in GTI variants, with a well-tuned chassis. Design: Distinctive and often rounded styling, with sportier aero kits on higher trims. 📋 Manual Details Coverage Areas Primary Regions: Global (primarily covers models sold in Europe, Asia, Australia, and North America where applicable) Vehicle Types: Hatchback (3-door, 5-door), Coupe (GTI/Mirage GT variants) Page Count Estimated Pages: Over 1000 pages (comprehensive coverage) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF, printable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, cooling system, exhaust system, emission control systems Transmission: Manual transmission (5-speed), Automatic transmission (4-speed) Drivetrain: Front-wheel drive (FWD) system, drive shafts, differential Suspension: Front suspension (MacPherson strut), Rear suspension (Torsion beam, Multi-link on some performance variants) Steering: Rack and pinion steering, power steering system Brakes: Front disc brakes, Rear drum or disc brakes, ABS system (if equipped) Electrical: 12V electrical system, battery, alternator, starter motor, lighting system, power accessories, fuses, relays Body: Body panels, doors, windows, interior trim, HVAC system, exterior trim Diagnostics: On-Board Diagnostics (OBD-I/OBD-II depending on market and year), trouble codes, diagnostic procedures Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Repair: Engine overhaul, transmission repair, brake system repair, suspension component replacement, electrical system troubleshooting and repair, bodywork repair Troubleshooting: Step-by-step diagnostic guides for common and uncommon problems Specifications: Torque specifications, clearances, fluid capacities, electrical specifications Wiring Diagrams: Detailed electrical wiring diagrams for all systems Technical Depth Depth: Comprehensive: Covers everything from routine maintenance to full engine and transmission rebuilds, including diagnostic procedures and component-level repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for quick information retrieval Print Quality Resolution: High-resolution scans of original factory manuals for clarity Readability: Clear diagrams, illustrations, and text Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Examples: 4G13, 4G15, 4G91, 4G92, 4G93 Displacement Range: 1.3L (1300cc), 1.5L (1500cc), 1.6L (1600cc), 1.8L (1800cc) Engine Configurations: Inline 4-cylinder (SOHC and DOHC) Performance Horsepower Range: Approximately 75 hp to 140 hp (depending on engine and market) Torque Range: Approximately 110 Nm to 160 Nm (depending on engine and market) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline (Octane rating varies by market) Emission Control Catalytic Converter: Standard on most models, meeting emissions regulations of the time. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Clutch: Hydraulic clutch operation Transmission Fluid: Refer to manual for specific API GL-4 or GL-5 gear oil specifications and capacities (e.g., Mitsubishi DiaQueen SuperMultiGear Oil) 📐 Dimensions Exterior Length: Approx. 3,750 mm - 3,950 mm (varies by body style) Width: Approx. 1,650 mm - 1,690 mm Height: Approx. 1,370 mm - 1,420 mm Wheelbase: Approx. 2,400 mm Weights Curb Weight: Approx. 950 kg - 1,150 kg (depending on configuration) Gross Vehicle Weight: Approx. 1,400 kg - 1,600 kg 🛡️ Safety Features Ratings Euro Ncap Rating: Not specifically rated for this generation in the same way as modern vehicles, but generally considered safe for its class at the time. Active Features ABS: Optional Anti-lock Braking System (ABS) available on higher trims and specific markets. Traction Control: Rarely available, typically only on very high-performance variants if at all. Passive Features Airbags: Driver airbag standard on many models; passenger airbag optional or standard on later models. Seatbelts: Three-point seatbelts with pre-tensioners available on front seats. Rollover Protection: Reinforced body structure typical of the era. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette tape. Aftermarket upgrades common. Display: Minimal central display for radio or climate controls. Driver Assistance Cruise Control: Optional on some higher trim levels. Connectivity Bluetooth: Not available from the factory. Usb: Not available from the factory. 🔧 Maintenance Service Intervals Oil Change: Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first. Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Replace every 30,000 miles (48,000 km). Spark Plugs: Replace every 60,000 miles (96,000 km) (or per iridium/platinum recommendations). Timing Belt: Crucial: Replace every 60,000 - 90,000 miles (96,000 - 144,000...
Detailed electrical wiring diagrams for all systems
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to full engine and transmission rebuilds, including diagnostic procedures and component-level repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick information retrieval
Print Quality
Resolution:
High-resolution scans of original factory manuals for clarity
Approximately 75 hp to 140 hp (depending on engine and market)
Torque Range:
Approximately 110 Nm to 160 Nm (depending on engine and market)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (Octane rating varies by market)
Emission Control
Catalytic Converter:
Standard on most models, meeting emissions regulations of the time.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Clutch:
Hydraulic clutch operation
Transmission Fluid:
Refer to manual for specific API GL-4 or GL-5 gear oil specifications and capacities (e.g., Mitsubishi DiaQueen SuperMultiGear Oil)
📐 Dimensions
Exterior
Length:
Approx. 3,750 mm - 3,950 mm (varies by body style)
Width:
Approx. 1,650 mm - 1,690 mm
Height:
Approx. 1,370 mm - 1,420 mm
Wheelbase:
Approx. 2,400 mm
Weights
Curb Weight:
Approx. 950 kg - 1,150 kg (depending on configuration)
Gross Vehicle Weight:
Approx. 1,400 kg - 1,600 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not specifically rated for this generation in the same way as modern vehicles, but generally considered safe for its class at the time.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims and specific markets.
Traction Control:
Rarely available, typically only on very high-performance variants if at all.
Passive Features
Airbags:
Driver airbag standard on many models; passenger airbag optional or standard on later models.
Seatbelts:
Three-point seatbelts with pre-tensioners available on front seats.
Rollover Protection:
Reinforced body structure typical of the era.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette tape. Aftermarket upgrades common.
Display:
Minimal central display for radio or climate controls.
Driver Assistance
Cruise Control:
Optional on some higher trim levels.
Connectivity
Bluetooth:
Not available from the factory.
Usb:
Not available from the factory.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Replace every 30,000 miles (48,000 km).
Spark Plugs:
Replace every 60,000 miles (96,000 km) (or per iridium/platinum recommendations).
Timing Belt:
Crucial: Replace every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years, depending on engine. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil:
API SG/SH or higher, SAE 10W-30 or 10W-40. Capacity approx. 3.5-4.0 liters with filter.
Coolant:
Ethylene glycol based antifreeze. A 50/50 mix with distilled water. Capacity approx. 5.0-5.5 liters.
Brake Fluid:
DOT 3 or DOT 4 (check cap/reservoir). Replace every 2-3 years.
Known Issues
Timing Belt Wear:
Premature wear or failure if maintenance interval is ignored, leading to catastrophic engine damage.
Ignition Coil Failure:
Can lead to misfires and rough running.
Rust And Corrosion:
Common in older vehicles, especially in areas with road salt. Check wheel arches, sills, and underbody.
Suspension Wear:
Worn ball joints, tie rod ends, and bushings can cause steering looseness and noise.
Air Conditioning System:
Leaky seals or compressor issues can lead to loss of cooling.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a long history in automotive manufacturing, known for innovation in small and efficient vehicles as well as performance variants (e.g., Lancer Evolution).