Mitsubishi Colt Lancer 1996 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Year: 1996 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and professional mechanics working on 1996 Mitsubishi Colt Lancer models. Competitive Analysis Value Proposition: Provides the same level of detailed technical information found in official dealership service manuals, enabling accurate and efficient repairs. Key Features Content Organization: Organized logically by system, with clear, step-by-step instructions and detailed illustrations. Diagnostic Focus: Strong emphasis on diagnostics and troubleshooting, including flowcharts and symptom-based problem solving. 📋 Manual Details Coverage Areas Primary Coverage: Full Service Repair and Diagnostics Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, Fuel system, Ignition system, Exhaust system, Engine control system (ECU/ECM) Drivetrain: Manual transmission, Automatic transmission, Clutch, Drive shafts, Differentials Chassis: Suspension (front & rear), Steering system, Brake system (front & rear), Wheels & Tires Electrical: Starting system, Charging system, Lighting system, Instrumentation, Wipers & Washers, Power windows, Power locks, Audio system wiring, Fuses & Relays, Engine Control Module (ECM) diagnostics Body: Exterior panels, Interior trim, Doors, Hood, Trunk, Glass, Bumpers, Body electrical (interior lighting, door locks) Procedures Included Maintenance: Oil change, Filter replacement, Fluid checks and top-offs, Spark plug replacement, Belt inspection and replacement, Tire rotation and pressure checks Repair: Engine overhaul, Transmission rebuild, Brake caliper replacement, Suspension component replacement, Electrical component diagnosis and replacement, Body panel repair Diagnostics: Troubleshooting guides based on symptoms, Diagnostic trouble codes (DTCs), Wiring diagrams for electrical systems, Component testing procedures Installation: Component installation and removal (e.g., alternator, starter, fuel pump, suspension arms), Accessory installation (e.g., aftermarket audio) Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring schematics. 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality Resolution: High-resolution for clear diagrams and text Binding Type Binding: Not Applicable (Digital) Paper Type Paper Quality: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Codes: 4G93 (1.8L DOHC) Engine Type: Inline 4-cylinder, DOHC, 16-valve (for 4G93) Bore X Stroke: 81.0 mm x 89.0 mm (for 4G93) Displacement: 1830 cc (for 4G93) Performance Horsepower Hp: Approx. 140-150 HP (for 4G93 DOHC, varies by market/tune) Torque Lb Ft: Approx. 120-125 lb-ft (for 4G93 DOHC, varies by market/tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Engine Management ECU Type: Mitsubishi Electronic Control Unit (ECM) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Clutch Type: Hydraulically operated, Dry single plate Fluid Specifications Manual Transmission Fluid: GL-4 Gear Oil (e.g., SAE 75W-90, specific viscosity recommended in manual) Automatic Transmission Fluid: Dexron-III or equivalent (specific part number recommended in manual) 📐 Dimensions Exterior Length Mm: Approx. 4300-4350 mm (varies by sedan/hatchback) Width Mm: Approx. 1690-1700 mm Height Mm: Approx. 1400-1430 mm Weights Curb Weight Kg: Approx. 1100-1250 kg (varies by trim and transmission) Gross Vehicle Weight Rating Kg: Specified in manual for each variant 🛡️ Safety Features Ratings Crash Test Performance: NHTSA and IIHS ratings for this era may be limited; manual provides chassis strength and safety system details. Active Features ABS: Optional on many trims, details covered in manual Traction Control: Generally not available on this model year Passive Features Airbags: Driver side airbag standard on some models, passenger airbag optional/unavailable. Manual details system components and replacement procedures. Seatbelts: Three-point front seatbelts with pretensioners (market dependent), manual covers adjustment and replacement. 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM stereo with cassette player. Manual covers basic operation and fuse locations. Driver Assistance Cruise Control: Available on higher trim levels. Manual details operation and troubleshooting. Connectivity Phone Integration: Not available on this model year. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 7,500 miles or 6 months, whichever comes first. Manual details specific oil type and capacity. Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Every 30,000 miles (refer to manual for specific plug type and gap). Timing Belt Replacement: Critical maintenance item. Typically every 60,000 - 90,000 miles or 5-7 years. Failure can cause severe engine damage. Manual details procedure and tensioning. Fluid Specifications Engine Oil Type: API SG or higher, SAE 5W-30 or 10W-30 (check manual for climate-specific recommendations). Coolant Type: Ethylene Glycol based antifreeze, 50/50 mix with distilled water. Brake Fluid Type: DOT 3 Known Issues Engine Performance: Occasional ignition coil or spark plug wire failure leading to misfires. Oil leaks from valve cover gasket or oil pan gasket. Transmission Issues: Wear on synchronizers in manual transmissions. Clunking noises from CV joints. Electrical Systems: Corrosion on grounds and connectors, headlight switch failure, dashboard illumination issues. Suspension And Steering: Worn ball joints and tie rod ends, power steering pump leaks....
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality
Resolution:
High-resolution for clear diagrams and text
Binding Type
Binding:
Not Applicable (Digital)
Paper Type
Paper Quality:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
4G93 (1.8L DOHC)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve (for 4G93)
Bore X Stroke:
81.0 mm x 89.0 mm (for 4G93)
Displacement:
1830 cc (for 4G93)
Performance
Horsepower Hp:
Approx. 140-150 HP (for 4G93 DOHC, varies by market/tune)
Torque Lb Ft:
Approx. 120-125 lb-ft (for 4G93 DOHC, varies by market/tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
Engine Management
ECU Type:
Mitsubishi Electronic Control Unit (ECM)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Clutch Type:
Hydraulically operated, Dry single plate
Fluid Specifications
Manual Transmission Fluid:
GL-4 Gear Oil (e.g., SAE 75W-90, specific viscosity recommended in manual)
Automatic Transmission Fluid:
Dexron-III or equivalent (specific part number recommended in manual)
📐 Dimensions
Exterior
Length Mm:
Approx. 4300-4350 mm (varies by sedan/hatchback)
Width Mm:
Approx. 1690-1700 mm
Height Mm:
Approx. 1400-1430 mm
Weights
Curb Weight Kg:
Approx. 1100-1250 kg (varies by trim and transmission)
Gross Vehicle Weight Rating Kg:
Specified in manual for each variant
🛡️ Safety Features
Ratings
Crash Test Performance:
NHTSA and IIHS ratings for this era may be limited; manual provides chassis strength and safety system details.
Active Features
ABS:
Optional on many trims, details covered in manual
Traction Control:
Generally not available on this model year
Passive Features
Airbags:
Driver side airbag standard on some models, passenger airbag optional/unavailable. Manual details system components and replacement procedures.
Seatbelts:
Three-point front seatbelts with pretensioners (market dependent), manual covers adjustment and replacement.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with cassette player. Manual covers basic operation and fuse locations.
Driver Assistance
Cruise Control:
Available on higher trim levels. Manual details operation and troubleshooting.
Connectivity
Phone Integration:
Not available on this model year.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles or 6 months, whichever comes first. Manual details specific oil type and capacity.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (refer to manual for specific plug type and gap).
Timing Belt Replacement:
Critical maintenance item. Typically every 60,000 - 90,000 miles or 5-7 years. Failure can cause severe engine damage. Manual details procedure and tensioning.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 (check manual for climate-specific recommendations).
Coolant Type:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3
Known Issues
Engine Performance:
Occasional ignition coil or spark plug wire failure leading to misfires. Oil leaks from valve cover gasket or oil pan gasket.
Transmission Issues:
Wear on synchronizers in manual transmissions. Clunking noises from CV joints.
Electrical Systems:
Corrosion on grounds and connectors, headlight switch failure, dashboard illumination issues.
Suspension And Steering:
Worn ball joints and tie rod ends, power steering pump leaks.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer with a long history dating back to 1917 (as a division of Mitsubishi Shipbuilding Co., Ltd.). Known for innovation and performance vehicles.
Model Evolution
Colt Lancer Lineage:
The Colt Lancer (or simply Lancer in many markets) has been a staple in Mitsubishi's lineup since its introduction in 1973. The 1996 model falls within the fifth generation (CB/CC chassis) of the Lancer, known for its aerodynamic styling and evolving platform.
Production
Manufacturing Locations:
Primarily Japan, with production facilities also located in other countries for global markets.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Lancer line has generally been recognized for its reliability and sporty driving characteristics for its class during this period.
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