Mitsubishi Colt Lancer 1996 2001 Service and Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Model Years Covered: 1996-2001 Market Designation: Global (Colt name primarily used in Europe, Lancer in other markets) Generation Chassis Code: CJ/CK/CM (Common chassis for this era) Codes OBD Standard: OBD-II (from 1996 onwards) 👋 Introduction Market Position Target Audience: DIY car owners, home mechanics, and professional automotive technicians seeking a comprehensive resource for the Mitsubishi Colt/Lancer (1996-2001 models). Competitive Analysis Value Proposition: Offers extensive coverage exceeding 5000 pages, providing professional-grade repair and maintenance information at a fraction of the cost of dealership service or proprietary software. Unmatched detail for DIYers. Key Features Convenience: Digital PDF format allows for easy zooming, searching, and selective printing, keeping the original digital file clean and pristine, unlike physical manuals that can get soiled with grease. Scope: Covers every imaginable service and repair, from routine maintenance to complex component rebuilding and diagnostics, ensuring no aspect of the vehicle's operation is left unaddressed. 📋 Manual Details Coverage Areas Major Systems: Engine mechanical, engine performance, fuel system, exhaust system, cooling system, lubrication system, ignition system, starting system, charging system, manual transmission, automatic transmission, driveline, axles, brakes (hydraulic and parking), steering, suspension (front and rear), body electrical, climate control (HVAC), audio system, lighting, safety systems (airbags, seatbelts), diagnostics, troubleshooting. Specific Components: Engine overhaul, transmission rebuilding, sunroof operation and repair, timing belt replacement, brake caliper and rotor service, AC compressor and refrigerant handling, power steering system, struts and shock absorbers, CV joints, U-joints, electrical wiring diagrams for all systems. Trouble Codes: Comprehensive listing and explanation of Diagnostic Trouble Codes (DTCs) for vehicles equipped with OBD-II, and guidance on troubleshooting procedures based on these codes. Page Count Total Pages: Over 5000 Manual Type Type: Service and Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including disassembly, inspection, repair, reassembly, performance tuning, and diagnostics for various engine variants (e.g., 4G13, 4G15, 4G92, 4G93). Transmission: Detailed procedures for manual transmissions (F5M22/F5M33) and automatic transmissions (F4A22/F4A41/F4A42), including clutch service, gear overhaul, valve body diagnostics, and fluid specifications. Brakes: Front disc and rear drum/disc brake systems, ABS (if equipped), hydraulic circuits, caliper and wheel cylinder overhaul, rotor and pad replacement, parking brake adjustment. Suspension Steering: Front MacPherson struts, rear multi-link or trailing arm suspension, power steering system, steering gear overhaul, wheel alignment specifications, front-end procedures, U-joint and CV-joint service. Electrical: Complete wiring diagrams for all circuits, component locations, diagnostic trouble codes (DTCs), fuse box layouts, lighting system repair, charging and starting system troubleshooting. Body Comfort: Sunroof repair, climate control (AC) system servicing, power windows, door locks, interior trim removal and installation, body panel repair and replacement procedures. Climate Control: Detailed service and repair procedures for the Air Conditioning (AC) system, including refrigerant handling (R134a), compressor, evaporator, condenser, and blower motor servicing. Also covers heater core and ventilation system. Procedures Included Maintenance: Factory recommended maintenance schedules, oil and filter changes, fluid level checks and top-offs, spark plug replacement, air filter replacement, fuel filter replacement, serpentine belt routing and replacement, timing belt service procedures. Repair: Detailed step-by-step repair instructions for virtually all mechanical and electrical components, including engine overhauls, transmission rebuilds, brake system overhauls, suspension component replacement, and electrical system diagnostics. Diagnostics Troubleshooting: Systematic troubleshooting guides, diagnostic trouble code (DTC) explanations and resolution, performance issue diagnosis, electrical system fault finding, and symptom-based repair guidance. Engine Overhaul: Complete engine rebuilding procedures including cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing inspection, oil pump and water pump replacement, and gasket set application with torque specifications. Torque Specifications: Explicit inclusion of complete torque specifications for all critical fasteners throughout the vehicle, essential for proper assembly and to prevent component failure. Technical Depth Depth: Comprehensive, covering from basic routine maintenance to complete engine and transmission rebuilding, advanced diagnostics, and detailed system schematics. Suitable for DIY enthusiasts and professional mechanics. Diagnostic Tools Use: The manual covers the use of diagnostic tools, including understanding and interpreting OBD-II codes for vehicles equipped with the system, and procedures for using Mitsubishi's proprietary diagnostic equipment where applicable. 📊 Manual Specifications File Format Format: PDF Compatibility: Works on all computers (PC & Mac) Searchability: Likely searchable text within PDF, allowing for quick location of specific topics. Zoom Capability: High-resolution PDF allows for significant zoom to inspect intricate details of diagrams and illustrations. Print Quality Printable Pages: Printable pages, allowing users to print specific sections without contaminating the digital copy. Illustrations Quality: Hundreds of illustrations, with the ability to zoom in for detailed part viewing. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Codes Examples: 4G13 (1.3L), 4G15 (1.5L), 4G92 (1.6L SOHC/DOHC MIVEC), 4G93 (1.8L SOHC/DOHC GDI/Turbo). Performance Horsepower Torque Range: Varies by engine: 1.3L ~70-80 HP, 1.5L ~80-90 HP, 1.6L ~100-140 HP (MIVEC), 1.8L...

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Type: Car

Verkoper:

Sku: 311060

Collecties: ALL Mitsubishi

Beschikbaarheid: Op voorraad

Labels: 1996 1997 1998 1999 2000 2001 Car Cars Colt Lancer Mitsubishi

Productvarianten

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Colt Lancer

Model Years Covered:

1996-2001

Market Designation:

Global (Colt name primarily used in Europe, Lancer in other markets)

Generation

Chassis Code:

CJ/CK/CM (Common chassis for this era)

Codes

OBD Standard:

OBD-II (from 1996 onwards)

👋 Introduction

Market Position

Target Audience:

DIY car owners, home mechanics, and professional automotive technicians seeking a comprehensive resource for the Mitsubishi Colt/Lancer (1996-2001 models).

Competitive Analysis

Value Proposition:

Offers extensive coverage exceeding 5000 pages, providing professional-grade repair and maintenance information at a fraction of the cost of dealership service or proprietary software. Unmatched detail for DIYers.

Key Features

Convenience:

Digital PDF format allows for easy zooming, searching, and selective printing, keeping the original digital file clean and pristine, unlike physical manuals that can get soiled with grease.

Scope:

Covers every imaginable service and repair, from routine maintenance to complex component rebuilding and diagnostics, ensuring no aspect of the vehicle's operation is left unaddressed.

📋 Manual Details

Coverage Areas

Major Systems:

Engine mechanical, engine performance, fuel system, exhaust system, cooling system, lubrication system, ignition system, starting system, charging system, manual transmission, automatic transmission, driveline, axles, brakes (hydraulic and parking), steering, suspension (front and rear), body electrical, climate control (HVAC), audio system, lighting, safety systems (airbags, seatbelts), diagnostics, troubleshooting.

Specific Components:

Engine overhaul, transmission rebuilding, sunroof operation and repair, timing belt replacement, brake caliper and rotor service, AC compressor and refrigerant handling, power steering system, struts and shock absorbers, CV joints, U-joints, electrical wiring diagrams for all systems.

Trouble Codes:

Comprehensive listing and explanation of Diagnostic Trouble Codes (DTCs) for vehicles equipped with OBD-II, and guidance on troubleshooting procedures based on these codes.

Page Count

Total Pages:

Over 5000

Manual Type

Type:

Service and Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage including disassembly, inspection, repair, reassembly, performance tuning, and diagnostics for various engine variants (e.g., 4G13, 4G15, 4G92, 4G93).

Transmission:

Detailed procedures for manual transmissions (F5M22/F5M33) and automatic transmissions (F4A22/F4A41/F4A42), including clutch service, gear overhaul, valve body diagnostics, and fluid specifications.

Brakes:

Front disc and rear drum/disc brake systems, ABS (if equipped), hydraulic circuits, caliper and wheel cylinder overhaul, rotor and pad replacement, parking brake adjustment.

Suspension Steering:

Front MacPherson struts, rear multi-link or trailing arm suspension, power steering system, steering gear overhaul, wheel alignment specifications, front-end procedures, U-joint and CV-joint service.

Electrical:

Complete wiring diagrams for all circuits, component locations, diagnostic trouble codes (DTCs), fuse box layouts, lighting system repair, charging and starting system troubleshooting.

Body Comfort:

Sunroof repair, climate control (AC) system servicing, power windows, door locks, interior trim removal and installation, body panel repair and replacement procedures.

Climate Control:

Detailed service and repair procedures for the Air Conditioning (AC) system, including refrigerant handling (R134a), compressor, evaporator, condenser, and blower motor servicing. Also covers heater core and ventilation system.

Procedures Included

Maintenance:

Factory recommended maintenance schedules, oil and filter changes, fluid level checks and top-offs, spark plug replacement, air filter replacement, fuel filter replacement, serpentine belt routing and replacement, timing belt service procedures.

Repair:

Detailed step-by-step repair instructions for virtually all mechanical and electrical components, including engine overhauls, transmission rebuilds, brake system overhauls, suspension component replacement, and electrical system diagnostics.

Diagnostics Troubleshooting:

Systematic troubleshooting guides, diagnostic trouble code (DTC) explanations and resolution, performance issue diagnosis, electrical system fault finding, and symptom-based repair guidance.

Engine Overhaul:

Complete engine rebuilding procedures including cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing inspection, oil pump and water pump replacement, and gasket set application with torque specifications.

Torque Specifications:

Explicit inclusion of complete torque specifications for all critical fasteners throughout the vehicle, essential for proper assembly and to prevent component failure.

Technical Depth

Depth:

Comprehensive, covering from basic routine maintenance to complete engine and transmission rebuilding, advanced diagnostics, and detailed system schematics. Suitable for DIY enthusiasts and professional mechanics.

Diagnostic Tools Use:

The manual covers the use of diagnostic tools, including understanding and interpreting OBD-II codes for vehicles equipped with the system, and procedures for using Mitsubishi's proprietary diagnostic equipment where applicable.

📊 Manual Specifications

File Format

Format:

Compatibility:

Works on all computers (PC & Mac)

Searchability:

Likely searchable text within PDF, allowing for quick location of specific topics.

Zoom Capability:

High-resolution PDF allows for significant zoom to inspect intricate details of diagrams and illustrations.

Print Quality

Printable Pages:

Printable pages, allowing users to print specific sections without contaminating the digital copy.

Illustrations Quality:

Hundreds of illustrations, with the ability to zoom in for detailed part viewing.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Codes Examples:

4G13 (1.3L), 4G15 (1.5L), 4G92 (1.6L SOHC/DOHC MIVEC), 4G93 (1.8L SOHC/DOHC GDI/Turbo).

Performance

Horsepower Torque Range:

Varies by engine: 1.3L ~70-80 HP, 1.5L ~80-90 HP, 1.6L ~100-140 HP (MIVEC), 1.8L ~120-145 HP (NA), ~200+ HP (Turbo).

Fuel System

Induction:

Multi-point fuel injection (MPI) typically, with some models featuring Gasoline Direct Injection (GDI) for the 4G93. Turbocharged variants also present. Electronic throttle control on later models.

Ignition System:

Electronic ignition system, typically distributor-based or distributorless ignition system (DIS) depending on engine and model year. Manual covers spark plug specifications, coil pack testing, and ignition timing adjustment/checking.

Timing Mechanism

Timing Belt Chain:

Primarily timing belt driven for most engine variants (e.g., 4G1 series, 4G92, 4G93 non-turbo). Manual includes detailed replacement procedures, crucial for preventative maintenance due to interference engine design in many cases.

🔧 Transmission

Standard

Manual Transmission:

Typically a 5-speed manual transmission (e.g., F5M22, F5M33 variants).

Optional

Automatic Transmission:

Optional 4-speed automatic transmission (e.g., F4A22, F4A41, F4A42 variants).

Features

Drivetrain:

Front-wheel drive (FWD) is standard. All-wheel drive (AWD) was an option on certain Lancer models, particularly performance-oriented variants like the GSR, though coverage may vary within the manual.

📐 Dimensions

Exterior

Body Styles:

Sedan, Coupe (2-door), Station Wagon (some markets).

Length Width Height Examples:

Approx. Sedan: 4375-4425 mm (L) x 1690-1700 mm (W) x 1385-1400 mm (H); Coupe: 4310-4345 mm (L) x 1690-1700 mm (W) x 1340-1350 mm (H).

Weights

Curb Weight Range:

Approx. 1050 kg to 1350 kg, depending on engine, transmission, and body style.

🛡️ Safety Features

Ratings

Crash Test Performance:

Early models may have limited crash safety data by modern standards. Later models incorporated more safety features. The manual will detail safety system operation and diagnostics (e.g., airbags).

Active Features

Braking Systems:

Available with Anti-lock Braking System (ABS) on certain trims and model years.

Passive Features

Restraint Systems:

Driver and front passenger airbags standard on many models from 1996 onwards. Three-point seatbelts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Factory-installed radio/cassette player or CD player. Basic speaker systems. Manual covers wiring and component replacement for the audio system.

Driver Assistance

Anti-lock Braking System (ABS) available on select trims, providing enhanced stability during hard braking. Manual covers ABS system diagnostics and repair.

Connectivity

Power Features:

Available power windows, power locks, power mirrors on higher trim levels. Manual details operation and troubleshooting.

🔧 Maintenance

Service Intervals

Oil Filter Change:

Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, depending on driving conditions. Manual will provide exact OEM recommendations.

Timing Belt Replacement:

Crucial service, typically recommended every 60,000 to 90,000 miles (96,000 to 144,000 km) or 5-7 years. The manual details this critical procedure.

Fluid Specifications

Engine Oil:

Typically 5W-30 or 10W-30 API SG/SH or higher, depending on climate. Manual will specify exact grades and capacities.

Transmission Fluid:

Manual: Gear oil, e.g., SAE 75W-90 GL-4. Automatic: ATF SP-II, SP-III or equivalent. Capacities will be detailed in the manual.

Coolant:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual specifies capacity and type.

Known Issues

Common Wear Items:

Timing belt failure if not replaced on schedule, suspension wear (bushings, ball joints, struts), brake component wear, exhaust system corrosion, occasional electrical gremlins.

Engine Specifics:

4G93 GDI models can experience carbon buildup on intake valves. MIVEC systems require precise timing belt service. Turbocharged variants require diligent oil maintenance.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Mitsubishi Motors has a long history in automotive manufacturing, known for robust engineering and rally-bred performance vehicles like the Lancer Evolution. The Colt/Lancer platform represents a significant volume seller for the brand.

Model Evolution

Lancer Generation:

This specific generation (CJ/CK/CM) followed the CC series and was produced from roughly 1992-2000 globally, with some markets extending production. It bridged the gap to the subsequent Cedia and ninth-generation Lancers. It was known for offering various trim levels from economical commuter cars to sportier GT/GSR variants.

Production

Manufacturing Locations:

Primarily manufactured in Japan. Other global assembly plants may have existed depending on market.

🏆 Awards & Recognition

Recognitions

Industry Standing:

While specific awards for the base Colt/Lancer models of this era are less prominent than for performance variants like the Evolution, they were recognized as reliable and practical compact cars for their time, contributing to Mitsubishi's market share.