Mitsubishi Evolution IX Evo 9 2005-2008 Repair Service Manua
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Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX (Evo 9) Generation: CT9A (Evo IX) Production Years Covered: 2005, 2006, 2007, 2008 Codes Chassis Code: CT9A Introduction Market Position Positioning: A high-performance, rally-bred sports sedan known for its advanced all-wheel-drive system and potent turbocharged engine. Competitive Analysis Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VII/VIII, Ford Focus RS, Subaru Impreza WRX Key Features Performance Focus: Designed for enthusiasts seeking ultimate driving dynamics, handling, and acceleration. Rally Heritage: Directly influenced by Mitsubishi's successful World Rally Championship (WRC) campaigns. Manual Details Coverage Areas Vehicle Variants Covered: All Models, All Engines, All Trim Levels, All Transmission Types Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but described as 'complete informational book') Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Service Repair: Yes Transmission Service Repair: Yes Brake System: Yes Wiring Diagrams: Yes Electrical System: Yes Suspension: Yes Periodic Lubrication: Yes Steering: Yes Cooling System: Yes Fuel Injection Fuel System: Yes Emission System: Yes Heater Air Conditioning: Yes Engine Control System: Yes Chassis Body: Yes Restraint System: Yes Interior: Yes Differential Drive: Yes Axle: Yes General Maintenance: Yes Troubleshooting: Yes Procedures Included Diagnostic Procedures: Yes, comprehensive diagnostic information Repair Procedures: Yes, detailed substeps for each repair Maintenance Procedures: Yes, including periodic lubrication Disassembly Assembly: Yes Cleaning Reinstalling: Yes Technical Depth Depth: Professional technician level, covering all aspects from basic maintenance to complex repairs and diagnostics. Diagrams Illustrations: Hundreds of diagrams and detailed information, including enlarged insets for parts identification. Electrical Diagnostics: Combined troubleshooting and electrical service procedures with detailed wiring diagrams. Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding Type: Digital (PDF Download) Paper Type Paper Type: Not Applicable (Digital Format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac Engine Specifications Primary Engine Engine Code: 4G63T (MIVEC variant) Displacement: 2.0 Liters (1997 cc) Configuration: Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged Horsepower: Approx. 286 hp @ 6500 rpm (JDM/UK spec) Torque: Approx. 289 lb-ft @ 3500 rpm (JDM/UK spec) Technology: MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system for improved performance and efficiency. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection (MPI) Turbocharger: Mitsubishi TD05HR-16G6-10.5T (or similar, depending on market variant) Transmission Standard Type: 6-speed Manual Transmission Optional Type: No automatic transmission option available for Evo IX Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) or Active Yaw Control (AYC) depending on model. Fluid Requirements Manual Transmission Fluid: Refer to manual for specific OEM or equivalent GL-4/GL-5 gear oil. Capacity approximately 2.0-2.5 liters. Dimensions Exterior Length: Approx. 4,490 mm (176.8 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Weights Curb Weight: Approx. 1,400 - 1,450 kg (3,086 - 3,197 lbs), varies by specification Safety Features Ratings Crash Test Results: No standardized crash test ratings are readily available for this era of the Evo IX from major agencies like NHTSA or Euro NCAP for all markets. Performance-oriented vehicles of this era often prioritized chassis rigidity and driver control over passive safety features typical of luxury sedans. Active Features Braking System: Performance-tuned anti-lock braking system (ABS) with EBD (Electronic Brakeforce Distribution). Brembo brakes often standard or optional on performance variants. Passive Features Airbags: Driver and front passenger airbags are standard. Side airbags may be optional on certain trims. Seatbelts: 3-point seat belts with pretensioners. Technology Features Infotainment Audio System: Factory fitted radio/CD player, often with Rockford Fosgate premium audio system on higher trims. Limited digital integration by modern standards. Driver Assistance Traction Control: Advanced S-AYC/AYC and ACD systems provide significant driver assistance for performance driving and traction. Connectivity Connectivity Features: Minimal connectivity features by today's standards. No Bluetooth, USB, or navigation typically from the factory. Maintenance Service Intervals Oil Change Interval: Typically every 3,000 - 5,000 miles or 6 months, depending on driving conditions. Refer to manual for precise recommendations. Timing Belt Replacement: Recommended every 60,000 - 80,000 miles or 5-7 years. Crucial for the 4G63 engine to prevent catastrophic damage. Fluid Specifications Engine Oil: Refer to manual for exact viscosity (e.g., 5W-30, 10W-30) and API/ILSAC specifications. Capacity approximately 4.5 liters with filter. Coolant: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Capacity around 7.5 liters. Brake Fluid: DOT 3 or DOT 4 recommended. Ensure system is flushed and refilled at recommended intervals. Known Issues Engine: Potential for valve seal leaks (blue smoke on startup), turbocharger wear with high mileage or poor maintenance, rod knock if oil levels are not maintained. Clutch: Clutch wear is common given the car's performance-oriented nature. Dual-mass flywheel can also be a point of failure....
Mitsubishi TD05HR-16G6-10.5T (or similar, depending on market variant)
Transmission
Standard
Type:
6-speed Manual Transmission
Optional
Type:
No automatic transmission option available for Evo IX
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) or Active Yaw Control (AYC) depending on model.
Fluid Requirements
Manual Transmission Fluid:
Refer to manual for specific OEM or equivalent GL-4/GL-5 gear oil. Capacity approximately 2.0-2.5 liters.
Dimensions
Exterior
Length:
Approx. 4,490 mm (176.8 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,415 mm (55.7 in)
Weights
Curb Weight:
Approx. 1,400 - 1,450 kg (3,086 - 3,197 lbs), varies by specification
Safety Features
Ratings
Crash Test Results:
No standardized crash test ratings are readily available for this era of the Evo IX from major agencies like NHTSA or Euro NCAP for all markets. Performance-oriented vehicles of this era often prioritized chassis rigidity and driver control over passive safety features typical of luxury sedans.
Active Features
Braking System:
Performance-tuned anti-lock braking system (ABS) with EBD (Electronic Brakeforce Distribution). Brembo brakes often standard or optional on performance variants.
Passive Features
Airbags:
Driver and front passenger airbags are standard. Side airbags may be optional on certain trims.
Seatbelts:
3-point seat belts with pretensioners.
Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, often with Rockford Fosgate premium audio system on higher trims. Limited digital integration by modern standards.
Driver Assistance
Traction Control:
Advanced S-AYC/AYC and ACD systems provide significant driver assistance for performance driving and traction.
Connectivity
Connectivity Features:
Minimal connectivity features by today's standards. No Bluetooth, USB, or navigation typically from the factory.
Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 miles or 6 months, depending on driving conditions. Refer to manual for precise recommendations.
Timing Belt Replacement:
Recommended every 60,000 - 80,000 miles or 5-7 years. Crucial for the 4G63 engine to prevent catastrophic damage.
Fluid Specifications
Engine Oil:
Refer to manual for exact viscosity (e.g., 5W-30, 10W-30) and API/ILSAC specifications. Capacity approximately 4.5 liters with filter.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Capacity around 7.5 liters.
Brake Fluid:
DOT 3 or DOT 4 recommended. Ensure system is flushed and refilled at recommended intervals.
Known Issues
Engine:
Potential for valve seal leaks (blue smoke on startup), turbocharger wear with high mileage or poor maintenance, rod knock if oil levels are not maintained.
Clutch:
Clutch wear is common given the car's performance-oriented nature. Dual-mass flywheel can also be a point of failure.
Differentials:
ACD and AYC pump failures can occur, leading to warning lights and loss of AWD functionality.
Vehicle History
Brand Heritage
Motorsport Legacy:
Mitsubishi's rich history in the World Rally Championship (WRC) is intrinsically linked to the Lancer Evolution lineage, culminating in the Evo IX.
Model Evolution
Evolution Ix Introduction:
The Evo IX marked a significant update to the CT9A platform, introducing the MIVEC variable valve timing system to the 4G63 engine, enhancing power delivery and efficiency. It also refined the AYC/ACD systems for superior traction and handling.
Production
Manufacturing Location:
Japan (primarily Mizushima Plant, Kurashiki, Okayama)
Production Status:
Discontinued after the 2007 model year in most markets, with some sales continuing into 2008. The Evolution X succeeded it.
Awards & Recognition
Recognitions
Automotive Press Reviews:
Consistently praised by automotive journalists for its exceptional handling, grip, and track-day performance. Often cited as a benchmark for affordable performance cars.
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