Mitsubishi Evolution V 1998 1999 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution V Model Code: CP9A Year: 1998-1999 Generation Generation Code: V 👋 Introduction Market Position Segment: Performance compact sedan, rally homologation special Competitive Analysis Competitors 1998 1999: Subaru Impreza WRX STI, Ford Escort RS Cosworth (in some markets), Toyota Celica GT-Four Key Features Performance Focus: All-wheel drive, turbocharged engine, advanced chassis dynamics Rally Heritage: Developed directly from WRC competition technology 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive factory service and repair Page Count Estimated Page Count: 1500+ Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 4G63T, including turbocharger, intercooler, fuel injection, ignition, emissions control Transmission: 5-speed manual (F5M33), transfer case, driveline, Active Yaw Control (AYC) Chassis: Suspension (front MacPherson strut, rear multi-link), steering, braking system (ABS, Brembo calipers), chassis rigidity enhancements Body And Interior: Body panels, structural components, doors, windows, seats, HVAC, dashboard, interior trim Electrical: Wiring diagrams, ECU, sensors, lighting, audio system, power accessories, starter, alternator Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, belt inspections Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom analysis Repair: Engine overhaul, transmission rebuild, suspension component replacement, brake service, electrical component repair Calibration: Active Yaw Control (AYC) system calibration, engine control unit (ECU) re-flashing (where applicable) Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text Printability: Printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: 2.0L Inline-4, DOHC, 16-valve, turbocharged, intercooled Performance Horsepower Ps Jdm: 280 PS (276 hp) @ 6500 rpm (JDM homologation limit) Torque Nm Jdm: 352 Nm (260 lb-ft) @ 3000 rpm (JDM) Horsepower Ps Export: Approx. 270-280 PS (varies by market and specific model tune) Turbocharger: Mitsubishi TD05H-16G (later versions may use TD05HRA-15G or similar) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with Bosch or similar injectors Fuel Requirement: Premium Unleaded (95-98 RON / 91+ AKI) Cooling System Radiator Capacity: Approx. 7.5 liters Coolant Type: Ethylene Glycol based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant) 🔧 Transmission Standard Type: 5-speed manual transaxle Model: F5M33 Drivetrain Drive System: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Features Differentials: Front: Helical LSD, Center: Electronically controlled multi-plate clutch with AYC, Rear: Helical LSD Fluid Specifications Manual Transmission Fluid: GL-4 SAE 75W-90 (e.g., Mitsubishi DiaQueen Super-Multi Gear Oil) Transfer Case Fluid: GL-4 SAE 75W-90 (e.g., Mitsubishi DiaQueen Super-Multi Gear Oil) 📐 Dimensions Exterior Length: 4350 mm (171.3 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2600 mm (102.4 in) Weights Curb Weight: Approx. 1440 kg (3175 lbs) Wheels Tires Wheel Size: 17 x 7.5 inch alloy wheels Tire Size: 225/45R17 Bolt Pattern: 5x114.3 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available due to niche market and homologation focus; generally considered robust for its era Active Features AWD System: Full-time 4WD with Active Yaw Control (AYC) for enhanced cornering stability ABS: Anti-lock Braking System (ABS) with 4-wheel disc brakes Passive Features Airbags: Driver and front passenger airbags (standard) Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette or CD player, 6-speaker system (varies by trim) Driver Assistance Ayc System: Active Yaw Control (AYC) is the primary dynamic control system Engine Management ECU: Engine Control Unit (ECU) with sophisticated fuel and ignition mapping for performance 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (recommended) Engine Oil Type: Synthetic 10W-30 or 10W-40 (API SN or higher) Engine Oil Capacity: Approx. 4.5 liters (with filter) Spark Plug Replacement: Every 30,000 miles (or as per manual, often Iridium or Platinum plugs) Timing Belt Replacement: Every 60,000 miles or 5 years (critical for 4G63T) Coolant Replacement: Every 30,000 miles or 2 years (or as specified by coolant type) Known Issues Engine Wear: Piston ring wear, head gasket issues (especially with high boost/poor tuning), connecting rod failure under extreme stress Turbocharger: Oil starvation due to inadequate maintenance or oil feed issues, wastegate actuator problems Ayc System: Failure of the AYC pump, solenoid issues, fluid leaks leading to reduced performance Clutch: Premature wear on performance clutch kits if not driven appropriately Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 (high-performance DOT 4 recommended for spirited driving) Power Steering Fluid Type: ATF Dexron II/III compatible (e.g., Mitsubishi Genuine ATF SP-II) 📚 Vehicle History Brand Heritage Rally Roots: Mitsubishi's extensive history and success in World Rally Championship (WRC) Model Evolution Evolution Series: Part of the legendary Lancer Evolution lineage, known for continuous development based on rally performance Evolution V Introduction: Introduced in January 1998, building upon the Evo IV with significant chassis and aerodynamic refinements Production Production Period:...