Mitsubishi Evolution VII Evo 7 2001-2003 Repair Manual
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Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII (Evo 7) Model Designation: CT9A Production Years Covered By Manual: 2001, 2002, 2003 Codes Chassis Code: CT9A Engine Code Primary: 4G63 Introduction Market Position Vehicle Segment: Performance Compact Sedan / Rally Homologation Special Key Selling Point: All-wheel-drive, turbocharged performance, rally heritage Competitive Analysis Primary Competitors: Subaru Impreza WRX STI, Ford Focus RS, Honda Civic Type R Key Features Performance Focus: Engineered for high-performance driving and motorsport homologation Technology Integration: Advanced all-wheel-drive system (AYC), active center differential (ACD) Manual Details Coverage Areas Coverage Scope: Comprehensive service, maintenance, and repair Page Count Estimated Page Count: 1500-2000 (typical for full factory manuals) Manual Type Manual Classification: Factory Workshop Repair Manual / Service Manual Language Language: English Format Digital Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine, fuel system, ignition system, exhaust system, cooling system, lubrication system Drivetrain: Transmission (Manual and Automatic), Transfer Case, Drive Shafts, Differentials (Front, Center, Rear) Chassis: Suspension (Front and Rear), Steering System, Braking System, Wheels and Tires Electrical: Battery, Charging System, Starting System, Lighting, Instrumentation, ECUs, Body Control Modules, Audio System Body: Body Panels, Doors, Hood, Trunk, Interior Trim, Glass, HVAC System Procedures Included Maintenance Procedures: Oil change, filter replacement, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement Repair Procedures: Engine overhaul, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and replacement Troubleshooting: Diagnostic flowcharts, common fault finding, error code interpretation Special Tools: Identification and usage of special tools required for specific repairs Technical Depth Diagnostic Capabilities: Detailed diagnostic procedures, wiring diagrams, sensor data interpretation Rebuild Specifications: Engine component tolerances, torque specifications, assembly procedures for major components Electrical Schematics: Comprehensive wiring diagrams for all vehicle systems Manual Specifications File Format Digital File Type: PDF Searchability: Text-searchable (typically) Print Quality Printable: Yes, designed for printing sections as needed Binding Type Binding If Printed: Not applicable (PDF download) Paper Type Paper Type If Printed: Not applicable (PDF download) Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve, Turbocharged and Intercooled Engine Code: 4G63T Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Performance Horsepower Ps: 280 PS (276 hp) @ 6500 rpm (JDM spec) Torque Nm: 373 Nm (275 lb-ft) @ 3500 rpm (JDM spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential multiport fuel injection Fuel Type: Unleaded Premium Gasoline (95-98 RON) Cooling System Cooling Method: Water-cooled, pressurized Lubrication System Oil Type Specification: API SG or higher, SAE 10W-30 / 10W-40 (refer to manual for precise application) Engine Management ECU Type: Engine Control Unit (ECU) with advanced ignition and fuel mapping Transmission Standard Standard Transmission Type: 5-Speed Manual (for most markets) Optional Optional Transmission Type: 4-Speed INVECS-II Automatic (less common, often for specific markets) Features Transmission Features: Close-ratio gearing, helical limited-slip center differential (ACD) Fluid Specifications Manual Transmission Fluid: API GL-3 / GL-4 (e.g., DiaQueen LSD API GL-3 SAE 75W-90, refer to manual for exact type) Transfer Case Fluid: API GL-3 / GL-4 (e.g., DiaQueen LSD API GL-3 SAE 75W-90, refer to manual for exact type) Fluid Capacities Manual Transmission Fluid Capacity: ~2.3 Liters (refer to manual for exact) Center Differential Fluid Capacity: ~0.5 Liters (refer to manual for exact) Dimensions Exterior Length: 4440 mm (174.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Weights Curb Weight: ~1450 kg (3197 lbs) Safety Features Ratings Crash Test Availability: Likely not independently rated by NHTSA/Euro NCAP for this specific period and model trim Active Features Active Safety Systems: ABS (Anti-lock Braking System), AYC (Active Yaw Control), ACD (Active Center Differential), Super Select II 4WD (if applicable) Passive Features Passive Safety Features: Driver and front passenger airbags, seatbelt pretensioners Chassis Dynamics Rally Inspired Safety: Reinforced chassis for rally homologation, performance-oriented braking system Technology Features Infotainment Audio System: Factory AM/FM CD player with basic speaker system (upgrades common) Driver Assistance Engine Management Tech: MIVEC (Mitsubishi Innovative Valve timing Electronic Control) not present on this iteration of 4G63, but advanced ECU control Connectivity Connectivity Options: Minimal by modern standards; primarily basic audio connectivity Performance Aids Ayc System: Active Yaw Control (AYC) actively distributes torque to rear wheels for improved cornering stability Acd System: Active Center Differential (ACD) electronically controls the locking effect of the center differential for optimal traction Maintenance Service Intervals Oil Change Interval: 5,000 - 7,500 miles or 6-12 months (whichever comes first, depending on driving conditions) Spark Plug Replacement Interval: 100,000 miles (iridium plugs, typical) Timing Belt Replacement Interval: 60,000 - 100,000 miles or 5-7 years (critical for 4G63 engine, refer to manual) Coolant Flush Interval: 30,000 - 45,000 miles or 2-3 years Fluid Specifications Brake Fluid Specification: DOT 3 or DOT 4 (refer to manual for specific type and DOT rating) Power Steering Fluid Specification: Dexron...