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Mitsubishi Evolution X Evo 10 2008-2010 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X (Evo 10) Years Covered By Manual: 2008, 2009, 2010 Codes Chassis Code: CZ4A Platform: Mitsubishi GS platform 👋 Introduction Market Position Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiast drivers, motorsport participants, owners seeking detailed self-maintenance capabilities Competitive Analysis Competitors: Subaru Impreza WRX STI, Mazda Mazdaspeed 3, Volkswagen Golf GTI, Ford Focus RS (later models) Key Features Performance Focus: Engineered for high performance, handling, and motorsport applications. All Wheel Drive: Advanced S-AWC system offering superior traction and handling dynamics. Engine Technology: 2.0L MIVEC Turbocharged engine with robust construction for performance. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Digital (likely PDF) Page Count Estimated Page Count: Over 2500 pages (typical for comprehensive manuals) 📖 Manual Coverage Systems Covered Engine: 4B11T MIVEC Turbocharged Inline-4 Transmission: 6-speed Manual (RM01A), 6-speed TC-SST (Twin Clutch-Sportronic Shift) Automatic Drivetrain: S-AWC (Super All-Wheel Control) system, ACD (Active Center Differential), AYC (Active Yaw Control), ASC (Active Stability Control), Sport ABS Suspension: Front MacPherson struts, Rear multi-link independent suspension Brakes: Front: Brembo 4-piston calipers with 350mm vented discs. Rear: Brembo 2-piston calipers with 330mm vented discs. Steering: Hydraulic Power Steering (HPS) Electrical System: Full wiring diagrams, ECU, sensors, lighting, ignition, charging system Body And Chassis: Body panel removal, structural repair, interior trim, doors, glass HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Fuel System: Fuel injection, fuel pump, fuel filter, evaporative emission control Cooling System: Radiator, water pump, thermostat, cooling fan diagnosis and repair Exhaust System: Catalytic converter, mufflers, exhaust manifold, turbocharger exhaust housing Turbocharger: Garrett GT3076R based turbocharger (stock), wastegate, intercooler system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting for all major systems Repair: Engine overhaul, transmission rebuilds, suspension component replacement, brake caliper overhauls, electrical component repair Installation: Component replacement procedures (e.g., turbocharger, injectors, clutch, shocks) Diagnostics: OBD-II diagnostics, specific sensor testing, ECU testing, fuel pressure testing Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting. Diagrams Included: Detailed schematics for electrical systems, hydraulic systems, and mechanical assemblies. Torque Specifications: Includes critical torque values for engine, transmission, suspension, and chassis components. Special Tools: Lists and describes any specialized tools required for specific procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4B11T Configuration: 2.0L Inline-4, DOHC, 16-valve, Turbocharged, Intercooled Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 9.0:1 Performance Horsepower: Approx. 291 hp @ 6500 rpm (US Spec) Torque: Approx. 300 lb-ft @ 3500 rpm (US Spec) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Cooling System Coolant Type: Mitsubishi Super Long Life Coolant (or equivalent silicate-free, long-life coolant) Lubrication System Oil Type: SAE 0W-30 or 5W-30 Synthetic Motor Oil (API SN, ILSAC GF-5 or higher) Oil Capacity: Approx. 5.8 US quarts (5.5 liters) with filter change Oil Filter Part Number: MD341147 (Example, verify for specific model year) 🔧 Transmission Standard Type: 6-speed Manual (RM01A) Optional Type: 6-speed TC-SST (Twin Clutch-Sportronic Shift) Automatic with Paddle Shifters Features Tc Sst Modes: Normal, Sport, Super Sport modes Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5 gear oil (e.g., Mitsubshi DiaQueen MPG Super) - Check manual for viscosity Tc Sst Fluid: Specialized Wet Clutch Pack Fluid (e.g., DiaQueen SSTF-III) 📐 Dimensions Exterior Length: Approx. 177.4 inches (4505 mm) Width: Approx. 71.3 inches (1810 mm) Height: Approx. 57.9 inches (1470 mm) Wheelbase: Approx. 104.7 inches (2660 mm) Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Tire Size Stock: 245/40R18 (GSR/MR trims) Weights Curb Weight: Approx. 3417 lbs (1550 kg) for GSR, Approx. 3571 lbs (1620 kg) for MR 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (2008 Model Year) IIHS Front Offset: Good (2008 Model Year) Active Features Traction Control: Yes (ASC - Active Stability Control) ABS: Yes (Sport ABS with EBD and Brake Assist) Electronic Brakeforce Distribution: Yes (EBD) Brake Assist: Yes Passive Features Airbags: Front, Side, Curtain Airbags Seatbelts: 3-point front and rear seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Available Rockford Fosgate premium sound system, CD/MP3 player, AM/FM radio, auxiliary input. Navigation: Optional touch-screen navigation system. Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Bluetooth: Available Bluetooth hands-free phone system and audio streaming. Performance Tech S Awc Modes: Adjustable modes for tarmac, gravel, and snow (Tarmac, Gravel, Snow) affecting ACD, AYC, ASC, and power steering response. 🔧 Maintenance Service Intervals Oil Change...
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Mitsubishi Evolution X Evo 10 2008-2010 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X (Evo 10)
Years Covered By Manual:
2008, 2009, 2010
Codes
Chassis Code:
CZ4A
Platform:
Mitsubishi GS platform
👋 Introduction
Market Position
Segment:
Performance Compact Sedan / Rally Homologation Special
Target Audience:
Enthusiast drivers, motorsport participants, owners seeking detailed self-maintenance capabilities
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Mazda Mazdaspeed 3, Volkswagen Golf GTI, Ford Focus RS (later models)
Key Features
Performance Focus:
Engineered for high performance, handling, and motorsport applications.
All Wheel Drive:
Advanced S-AWC system offering superior traction and handling dynamics.
Engine Technology:
2.0L MIVEC Turbocharged engine with robust construction for performance.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Digital (likely PDF)
Page Count
Estimated Page Count:
Over 2500 pages (typical for comprehensive manuals)
📖 Manual Coverage
Systems Covered
Engine:
4B11T MIVEC Turbocharged Inline-4
Transmission:
6-speed Manual (RM01A), 6-speed TC-SST (Twin Clutch-Sportronic Shift) Automatic
Drivetrain:
S-AWC (Super All-Wheel Control) system, ACD (Active Center Differential), AYC (Active Yaw Control), ASC (Active Stability Control), Sport ABS
Suspension:
Front MacPherson struts, Rear multi-link independent suspension
Brakes:
Front: Brembo 4-piston calipers with 350mm vented discs. Rear: Brembo 2-piston calipers with 330mm vented discs.
Steering:
Hydraulic Power Steering (HPS)
Electrical System:
Full wiring diagrams, ECU, sensors, lighting, ignition, charging system
Body And Chassis:
Body panel removal, structural repair, interior trim, doors, glass
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Fuel System:
Fuel injection, fuel pump, fuel filter, evaporative emission control
Cooling System:
Radiator, water pump, thermostat, cooling fan diagnosis and repair
Exhaust System:
Catalytic converter, mufflers, exhaust manifold, turbocharger exhaust housing
Turbocharger:
Garrett GT3076R based turbocharger (stock), wastegate, intercooler system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting for all major systems
Repair:
Engine overhaul, transmission rebuilds, suspension component replacement, brake caliper overhauls, electrical component repair
Installation:
Component replacement procedures (e.g., turbocharger, injectors, clutch, shocks)
Diagnostics:
OBD-II diagnostics, specific sensor testing, ECU testing, fuel pressure testing
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
Diagrams Included:
Detailed schematics for electrical systems, hydraulic systems, and mechanical assemblies.
Torque Specifications:
Includes critical torque values for engine, transmission, suspension, and chassis components.
Special Tools:
Lists and describes any specialized tools required for specific procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Printability:
Printable pages for workshop use.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4B11T
Configuration:
2.0L Inline-4, DOHC, 16-valve, Turbocharged, Intercooled
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
Approx. 291 hp @ 6500 rpm (US Spec)
Torque:
Approx. 300 lb-ft @ 3500 rpm (US Spec)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Cooling System
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent silicate-free, long-life coolant)
Lubrication System
Oil Type:
SAE 0W-30 or 5W-30 Synthetic Motor Oil (API SN, ILSAC GF-5 or higher)
Oil Capacity:
Approx. 5.8 US quarts (5.5 liters) with filter change
Oil Filter Part Number:
MD341147 (Example, verify for specific model year)
🔧 Transmission
Standard
Type:
6-speed Manual (RM01A)
Optional
Type:
6-speed TC-SST (Twin Clutch-Sportronic Shift) Automatic with Paddle Shifters
Features
Tc Sst Modes:
Normal, Sport, Super Sport modes
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil (e.g., Mitsubshi DiaQueen MPG Super) - Check manual for viscosity
Tc Sst Fluid:
Specialized Wet Clutch Pack Fluid (e.g., DiaQueen SSTF-III)
📐 Dimensions
Exterior
Length:
Approx. 177.4 inches (4505 mm)
Width:
Approx. 71.3 inches (1810 mm)
Height:
Approx. 57.9 inches (1470 mm)
Wheelbase:
Approx. 104.7 inches (2660 mm)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Tire Size Stock:
245/40R18 (GSR/MR trims)
Weights
Curb Weight:
Approx. 3417 lbs (1550 kg) for GSR, Approx. 3571 lbs (1620 kg) for MR
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (2008 Model Year)
IIHS Front Offset:
Good (2008 Model Year)
Active Features
Traction Control:
Yes (ASC - Active Stability Control)
ABS:
Yes (Sport ABS with EBD and Brake Assist)
Electronic Brakeforce Distribution:
Yes (EBD)
Brake Assist:
Yes
Passive Features
Airbags:
Front, Side, Curtain Airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Available Rockford Fosgate premium sound system, CD/MP3 player, AM/FM radio, auxiliary input.
Navigation:
Optional touch-screen navigation system.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Bluetooth:
Available Bluetooth hands-free phone system and audio streaming.
Performance Tech
S Awc Modes:
Adjustable modes for tarmac, gravel, and snow (Tarmac, Gravel, Snow) affecting ACD, AYC, ASC, and power steering response.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months (whichever comes first), especially under severe driving conditions. Every 7,500 miles (12,000 km) or 12 months for normal driving. Check manual for specifics.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed. More frequent replacement recommended in dusty conditions.
Spark Plug Replacement:
Approx. 30,000-45,000 miles (48,000-72,000 km), depending on plug type and driving style. Iridium plugs recommended.
Timing Belt Replacement:
The 4B11T uses a timing chain, not a belt. Lifelong component, but inspect tensioner and guides.
Coolant Flush:
First flush at 105,000 miles (168,000 km) or 7 years, then every 52,500 miles (84,000 km) or 5 years thereafter.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific type and specification for performance braking systems).
Power Steering Fluid:
Mitsubishi ATF-SP III or equivalent Dexron III/Mercon fluid.
Transfer Case Fluid:
Mitsubishi Genuine Gear Oil (e.g., DiaQueen GL-5 75W-85)
Rear Differential Fluid:
Mitsubishi Genuine Gear Oil (e.g., DiaQueen GL-5 75W-85)
Known Issues
Engine Wear:
Excessive oil consumption can occur if not maintained, potential for turbocharger wear with poor oil quality or high mileage.
Tc Sst Issues:
Can be sensitive to fluid degradation and requires specific maintenance. Clutches can wear over time, particularly with aggressive driving.
Electrical Gremlins:
Some owners report minor electrical issues, often related to sensor failures or wiring harness issues, especially in higher mileage vehicles.
Susceptibility To Damage:
Low ground clearance and performance-oriented suspension can make it susceptible to damage from potholes and rough roads.
📚 Vehicle History
Brand Heritage
Rally Roots:
Direct lineage from Mitsubishi's dominant World Rally Championship (WRC) Lancer Evolutions.
Model Evolution
Tenth Generation:
Represented a significant redesign over the Evolution IX, moving to a wider platform and incorporating new technologies.
Engine Development:
Transition from the 4G63T to the all-new aluminum-block 4B11T, offering improved power-to-weight ratio and emissions.
Production
Production Years For This Generation:
2007-2015 (Globally)
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive media for its handling, performance, and rally-bred capabilities.
Ratings
Handling Reviews:
Often cited as one of the best-handling cars in its class during its production years.
Certifications
Motorsport Homologation:
Developed to meet homologation requirements for Group N rallying.
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