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Mitsubishi Forklift FB16K FB18K FB20KC Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Forklift Truck FB16K/FB18K/FB20KC Product Name: Mitsubishi Forklift Truck FB16K FB18K FB20KC Service Repair Manual PDF Download Generation Covered Models: FB16K (EFB6A-00001-up), FB18K (EFB6A-50001-up), FB20KC (EFB7A-00001-up) Codes Model Codes: FB16K, FB18K, FB20KC 👋 Introduction Market Position Positioning: Comprehensive factory service documentation for Mitsubishi Electric Forklift Trucks, targeting professional technicians and maintenance personnel. Competitive Analysis Value Proposition: Provides original, detailed technical information essential for accurate diagnosis, repair, and maintenance, ensuring optimal uptime and longevity of the equipment. Key Features Content Richness: Includes circuit diagrams, high-quality illustrations, detailed procedures, and extensive service data. Utility: Facilitates efficient troubleshooting, component replacement, and system adjustments. 📋 Manual Details Coverage Areas Primary Coverage: Chassis, Mast, Options, Controller Controller Specific Coverage: Dedicated Controller Service Manual (99759-59100) detailing all aspects of the electronic control systems. Page Count Total Pages: 1048 (737 PDF pages) Manual 1 Page Count: 472 Manual 2 Page Count: 305 Manual 3 Page Count: 271 Manual Type Type: Factory Workshop Service Manual Language Language: English Format Format: ZIP (Contained Set of PDF Manuals) 📖 Manual Coverage Systems Covered Electrical Components: Console Box, Key Switch, Lamp Specification Chart, Main Controller, Logic Card Components, Drive System, Hydraulic System, Fail-safe System, Malfunction Detection, Self-diagnosis Powertrain: Motors (Installation, Specifications, Structures, Cable Terminals, Brush Inspection/Replacement), Transfer Unit (Specifications, Structure, Disassembly/Reassembly) Chassis And Drivetrain: Rear Axle, Rear Wheels Braking System: Specifications, Structure, Functions, Disassembly/Reassembly, Inspection and Adjustment, Troubleshooting Steering System: Specifications, Structure, Functions, Removal/Installation, Steering Control Valve, Hydraulic Circuit, Troubleshooting Hydraulic System: Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve Lifting And Mast Systems: Simplex Mast, Duplex Mast, Triplex Mast Controller Systems: Controller outline, components, logic cards, models, operation, drive system logic, hydraulic system logic, fail-safe system, malfunction detection, malfunction data record, settings, self-diagnosis Hydraulic Control Valves: Detailed information on Control Valve, Flow Regulator Valve, and Down Safety Valve functions and troubleshooting. Power Cable Management: Procedures and key points for tightening of high-power cable terminals for safety and performance. Controller Logic Diagrams: Logic card components and their functions are detailed, implying underlying logic diagrams are present within the Controller Service Manual. Procedures Included Maintenance: Periodic Replacement of Parts, Lubrication Standards Repair And Rebuild: Removal and Installation of Power Train components, Motor removal/installation, Transfer Unit disassembly/reassembly, Rear Axle procedures, Brake System disassembly/reassembly, Steering System removal/installation, Hydraulic System component procedures Troubleshooting: Faulty central vehicle monitor system, diagnosis indication, other abnormalities, Brake System troubleshooting, Steering System troubleshooting Diagnostics: Controller self-diagnosis, malfunction data recording and analysis Circuit Troubleshooting: Specific procedures for troubleshooting faulty central vehicle monitor systems, diagnosis indications, and other circuit abnormalities. Component Replacement: Step-by-step procedures for removal and installation of major components like motors, transfer units, and steering system parts. Technical Depth Depth: Comprehensive, covering operation, maintenance, repair, and advanced diagnostics Diagnostic Capabilities: Detailed explanations of controller logic, malfunction detection, and self-diagnosis procedures Special Tools: Specifications for required special tools are included in the Service Data section of Manual 1. Torque Specifications: Tightening torque for standard bolts and nuts is provided in the Service Data section of Manual 1. 📊 Manual Specifications File Format Primary Format: PDF Packaging: ZIP archive containing multiple PDF files Digitization Quality: High quality, original factory documentation ensuring accuracy and clarity. Print Quality Printability: Printable without restrictions Image Quality: High quality illustrated images Searchability: Searchable text Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital Format) Navigation Navigation Features: Bookmarks Manual Id Manual 1 Part Number: 99759-52100 Manual 2 Part Number: 99759-51100 Manual 3 Part Number: 99759-59100 ⚙️ Engine Specifications Primary Engine Type: Electric (details within manual cover motor specifications) Motor Specifications: Motor installation positions, specifications, and structures are detailed in Manual 1. Performance Performance Metrics: Refer to specific model's technical data in Manual 1 for operational performance details. Fuel System Fuel Type: N/A (Electric Vehicle) 🔧 Transmission Standard Type: Electric Drive System (detailed in Controller Service Manual and Main Controller sections) Optional Optional Features: N/A Features Drive System Control: Advanced controller logic for drive system operation and management. 📐 Dimensions Exterior Dimensions Data: Detailed dimensions provided in Manual 1 (General Information section). Weights Main Component Weight: Main component weights are listed in Service Data section of Manual 1. 🛡️ Safety Features Ratings Safety Standards: Not applicable for these types of certifications in manual content. Active Features Fail Safe System: Detailed description and troubleshooting for the fail-safe system. Passive Features Component Safety: Emphasis on proper tightening of high-power cable terminals for electrical safety. 💡 Technology Features Infotainment Infotainment Systems: N/A (Industrial Equipment) Driver Assistance Control Logic: Advanced controller logic for drive, hydraulic, and fail-safe systems. Connectivity Diagnostics Interface: Self-diagnosis and malfunction data recording capabilities of the main controller. Optional Equipment Accessory Kits: Back Mirror Kit, Back Buzzer Kit, Working Lamp Kit, Head Lamp Kit, Seat Kit, Tire Kit, Valve Kit. 🔧 Maintenance Service Intervals Periodic...
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Mitsubishi Forklift FB16K FB18K FB20KC Service Repair ManualMitsubishi Forklift FB16K FB18K FB20KC Service Repair ManualMitsubishi Forklift FB16K FB18K FB20KC Service Repair ManualMitsubishi Forklift FB16K FB18K FB20KC Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Forklift Truck FB16K/FB18K/FB20KC
Product Name:
Mitsubishi Forklift Truck FB16K FB18K FB20KC Service Repair Manual PDF Download
Generation
Covered Models:
FB16K (EFB6A-00001-up), FB18K (EFB6A-50001-up), FB20KC (EFB7A-00001-up)
Codes
Model Codes:
FB16K, FB18K, FB20KC
👋 Introduction
Market Position
Positioning:
Comprehensive factory service documentation for Mitsubishi Electric Forklift Trucks, targeting professional technicians and maintenance personnel.
Competitive Analysis
Value Proposition:
Provides original, detailed technical information essential for accurate diagnosis, repair, and maintenance, ensuring optimal uptime and longevity of the equipment.
Key Features
Content Richness:
Includes circuit diagrams, high-quality illustrations, detailed procedures, and extensive service data.
Utility:
Facilitates efficient troubleshooting, component replacement, and system adjustments.
📋 Manual Details
Coverage Areas
Primary Coverage:
Chassis, Mast, Options, Controller
Controller Specific Coverage:
Dedicated Controller Service Manual (99759-59100) detailing all aspects of the electronic control systems.
Page Count
Total Pages:
1048 (737 PDF pages)
Manual 1 Page Count:
472
Manual 2 Page Count:
305
Manual 3 Page Count:
271
Manual Type
Type:
Factory Workshop Service Manual
Language
Language:
English
Format
Format:
ZIP (Contained Set of PDF Manuals)
📖 Manual Coverage
Systems Covered
Electrical Components:
Console Box, Key Switch, Lamp Specification Chart, Main Controller, Logic Card Components, Drive System, Hydraulic System, Fail-safe System, Malfunction Detection, Self-diagnosis
Powertrain:
Motors (Installation, Specifications, Structures, Cable Terminals, Brush Inspection/Replacement), Transfer Unit (Specifications, Structure, Disassembly/Reassembly)
Chassis And Drivetrain:
Rear Axle, Rear Wheels
Braking System:
Specifications, Structure, Functions, Disassembly/Reassembly, Inspection and Adjustment, Troubleshooting
Steering System:
Specifications, Structure, Functions, Removal/Installation, Steering Control Valve, Hydraulic Circuit, Troubleshooting
Hydraulic System:
Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve
Lifting And Mast Systems:
Simplex Mast, Duplex Mast, Triplex Mast
Controller Systems:
Controller outline, components, logic cards, models, operation, drive system logic, hydraulic system logic, fail-safe system, malfunction detection, malfunction data record, settings, self-diagnosis
Hydraulic Control Valves:
Detailed information on Control Valve, Flow Regulator Valve, and Down Safety Valve functions and troubleshooting.
Power Cable Management:
Procedures and key points for tightening of high-power cable terminals for safety and performance.
Controller Logic Diagrams:
Logic card components and their functions are detailed, implying underlying logic diagrams are present within the Controller Service Manual.
Procedures Included
Maintenance:
Periodic Replacement of Parts, Lubrication Standards
Repair And Rebuild:
Removal and Installation of Power Train components, Motor removal/installation, Transfer Unit disassembly/reassembly, Rear Axle procedures, Brake System disassembly/reassembly, Steering System removal/installation, Hydraulic System component procedures
Troubleshooting:
Faulty central vehicle monitor system, diagnosis indication, other abnormalities, Brake System troubleshooting, Steering System troubleshooting
Diagnostics:
Controller self-diagnosis, malfunction data recording and analysis
Circuit Troubleshooting:
Specific procedures for troubleshooting faulty central vehicle monitor systems, diagnosis indications, and other circuit abnormalities.
Component Replacement:
Step-by-step procedures for removal and installation of major components like motors, transfer units, and steering system parts.
Technical Depth
Depth:
Comprehensive, covering operation, maintenance, repair, and advanced diagnostics
Diagnostic Capabilities:
Detailed explanations of controller logic, malfunction detection, and self-diagnosis procedures
Special Tools:
Specifications for required special tools are included in the Service Data section of Manual 1.
Torque Specifications:
Tightening torque for standard bolts and nuts is provided in the Service Data section of Manual 1.
📊 Manual Specifications
File Format
Primary Format:
PDF
Packaging:
ZIP archive containing multiple PDF files
Digitization Quality:
High quality, original factory documentation ensuring accuracy and clarity.
Print Quality
Printability:
Printable without restrictions
Image Quality:
High quality illustrated images
Searchability:
Searchable text
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Navigation
Navigation Features:
Bookmarks
Manual Id
Manual 1 Part Number:
99759-52100
Manual 2 Part Number:
99759-51100
Manual 3 Part Number:
99759-59100
⚙️ Engine Specifications
Primary Engine
Type:
Electric (details within manual cover motor specifications)
Motor Specifications:
Motor installation positions, specifications, and structures are detailed in Manual 1.
Performance
Performance Metrics:
Refer to specific model's technical data in Manual 1 for operational performance details.
Fuel System
Fuel Type:
N/A (Electric Vehicle)
🔧 Transmission
Standard
Type:
Electric Drive System (detailed in Controller Service Manual and Main Controller sections)
Optional
Optional Features:
N/A
Features
Drive System Control:
Advanced controller logic for drive system operation and management.
📐 Dimensions
Exterior
Dimensions Data:
Detailed dimensions provided in Manual 1 (General Information section).
Weights
Main Component Weight:
Main component weights are listed in Service Data section of Manual 1.
🛡️ Safety Features
Ratings
Safety Standards:
Not applicable for these types of certifications in manual content.
Active Features
Fail Safe System:
Detailed description and troubleshooting for the fail-safe system.
Passive Features
Component Safety:
Emphasis on proper tightening of high-power cable terminals for electrical safety.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (Industrial Equipment)
Driver Assistance
Control Logic:
Advanced controller logic for drive, hydraulic, and fail-safe systems.
Connectivity
Diagnostics Interface:
Self-diagnosis and malfunction data recording capabilities of the main controller.
Optional Equipment
Accessory Kits:
Back Mirror Kit, Back Buzzer Kit, Working Lamp Kit, Head Lamp Kit, Seat Kit, Tire Kit, Valve Kit.
🔧 Maintenance
Service Intervals
Periodic Replacement:
Guidelines for periodic replacement of parts are detailed in the Service Data section of Manual 1.
General Inspection:
While specific intervals aren't listed in the product description, the manual provides the basis for establishing a comprehensive inspection schedule.
Fluid Specifications
Lubrication Standards:
Lubrication standards and specifications are provided in Manual 1.
Known Issues
Troubleshooting Focus:
Manual addresses common electrical and hydraulic system issues, and provides diagnostic procedures for control system malfunctions.
Preventive Maintenance
Brush Inspection:
Detailed procedures for motor brush inspection and replacement.
Lubrication Points:
Specific lubrication points and lubricant types are outlined in the Lubrication Standards section of Manual 1.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Heavy Industries, Ltd. (and associated forklift divisions)
Model Evolution
Series:
FB-Series electric forklift trucks, known for reliability and efficiency.
Production
Production Focus:
These models represent a generation of Mitsubishi's electric counterbalance forklift trucks.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Mitsubishi forklifts are generally recognized for their quality and durability in the material handling industry.
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