🏷️ Basic Information Identification Make: Mitsubishi Model: Forklift Truck Product Type: Workshop Service Repair Manual Codes Model Series: FD-N Series 👋 Introduction Market Position Market Segment: Heavy-duty industrial forklifts, designed for demanding material handling applications. Competitive Analysis Key Competitors: Hyster, Yale, Toyota, Komatsu, Caterpillar (in the heavy-duty diesel forklift segment). Key Features Durability And Reliability: Known for robust construction and longevity in harsh working environments. Operator Comfort: Ergonomic design elements and operator station for extended use. Performance Capabilities: High lifting capacities and stable operation for challenging loads. 📋 Manual Details Coverage Areas Specific Models Covered: FD100N, FD120N, FD135N, FD150AN, FD160AN Page Count Estimated Page Count: Varies by specific publication, typically hundreds of pages for full workshop manuals. Manual Type Manual Type: Factory Workshop Service Repair Manual Language Language: English (typical for North American market publications) Format Format: Digital (likely PDF) or Printed 📖 Manual Coverage Systems Covered Powertrain: Diesel Engine (maintenance, diagnostics, repair), Transmission (hydraulic, manual), Drive Axle Hydraulics: Lift and Tilt System, Steering Hydraulics, Hydraulic Pump, Cylinders, Hoses, Valves Electrical: Starting System, Charging System, Lighting, Instruments, Wiring Diagrams, Component Testing Chassis And Body: Frame, Mast Assembly, Overhead Guard, Operator Compartment, Braking System, Steering System Procedures Included General Maintenance: Lubrication, Filter Changes, Fluid Level Checks, Belt Adjustments Engine Repair: Overhaul, Component Replacement (pistons, bearings, gaskets), Timing Adjustments, Fuel System Diagnostics Transmission Repair: Hydraulic System Servicing, Torque Converter, Gearbox Overhaul, Control Valve Adjustments Hydraulic Troubleshooting: Pressure Testing, Leak Detection, Component Diagnosis and Replacement Electrical Diagnostics: Troubleshooting Faults using Wiring Diagrams, Component Testing, Sensor Calibration Technical Depth Diagnostic Procedures: Detailed troubleshooting charts, symptom-based diagnostics, component testing specifications Rebuild Procedures: Comprehensive instructions for engine, transmission, and hydraulic component rebuilds with torque values and clearances Specification Data: Precise measurements, tolerances, pressures, electrical values, and fluid capacities 📊 Manual Specifications File Format File Format: PDF (Searchable text, layered diagrams where applicable) Print Quality Print Quality: High-resolution images and diagrams for clarity Binding Type Binding Type: N/A (for digital); Professional perfect binding or spiral binding (for print) Paper Type Paper Type: N/A (for digital); Heavy-duty, smudge-resistant paper (for print) ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi Diesel Engines (Specific models vary based on forklift capacity and region). Common Engine Models: Likely utilizes Mitsubishi's S4S, S6S, or similar naturally aspirated or turbocharged diesel engines. Performance Horsepower Range: Typically 50-100+ HP, depending on the specific forklift model and engine variant. Torque Specifications: Refer to specific engine manuals within the workshop manual for detailed torque figures. Fuel System Fuel Type: Diesel Injection System: Likely Direct Injection with mechanical or electronic fuel pumps. 🔧 Transmission Standard Transmission Type: Mitsubishi Super<bos> Transmission Features: Fully automatic hydraulic transmission with torque converter, providing smooth acceleration and precise control. Features Transmission Fluid Spec: Typically requires an Automatic Transmission Fluid (ATF) meeting specific OEM specifications (e.g., Dexron III or equivalent, refer to manual for exact type). 📐 Dimensions Exterior Overall Length: Varies by model and mast configuration (refer to manual for specific dimensions). Overall Width: Varies by model and tire configuration (refer to manual for specific dimensions). Weights Operating Weight: Typically in the range of 10,000 - 16,000 lbs (4,500 - 7,250 kg) depending on the model. Load Capacity: Ranges from 10,000 lbs (FD100N) to 16,000 lbs (FD160AN) at a 24-inch load center. 🛡️ Safety Features Ratings Safety Compliance: Meets relevant ANSI/ITSDF standards for forklift safety. Active Features Braking System: Power-assisted hydraulic drum or disc brakes (check manual for specifics). Lighting System: Standard headlights, taillights, brake lights, and warning lights. Passive Features Overhead Guard: Integrated overhead guard for operator protection from falling objects. Operator Restraint: Seatbelt and potentially a rollover protective structure (ROPS) depending on specific configuration. 💡 Technology Features Infotainment Operator Interface: Basic operator controls and instrumentation, focusing on functionality and durability rather than advanced infotainment. Driver Assistance Safety Indicators: Warning lights for engine temperature, oil pressure, battery charge, brake system. Monitoring Systems: Hour meter for tracking operating hours, essential for scheduled maintenance. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours, or as per manual recommendation based on operating conditions. Hydraulic Fluid Change: Typically every 1000-2000 operating hours, or as per manual recommendation. Fluid Specifications Engine Oil Type: API Service Category CF or higher, SAE 15W-40 (or viscosity grade recommended by manual for operating temperature). Hydraulic Fluid Type: ISO VG 32 or 46 hydraulic oil, or a suitable multi-purpose tractor hydraulic fluid (refer to manual for exact specification). Coolant Type: Ethylene glycol-based antifreeze/coolant with corrosion inhibitors (typically 50/50 mix with distilled water). Known Issues Common Wear Items: Hydraulic hose wear, mast chain adjustments, brake pad/shoe wear, seal leaks in hydraulic cylinders. Engine Maintenance: Importance of regular fuel filter changes and air filter cleaning/replacement to prevent engine issues. Transmission Care: Maintaining correct hydraulic fluid level and quality is critical for transmission longevity. 📚 Vehicle History Brand Heritage Manufacturer: Mitsubishi Logisnext...