🏷️ Basic Information Identification Make: Mitsubishi Model: Forklift Truck FD-Series Product Name: Mitsubishi Diesel Forklift Truck FD15N FD18N FD20CN FD20N FD25N FD30N FD35N Workshop Service Repair Manual Product Type: Workshop Service Repair Manual Category: Industrial Equipment Codes Manual Part Number Chassis Mast: 99710-5F100 Manual Part Number S4S Engine: Not specified, but covers S4S engine (sn: 180396-up) Manual Part Number S4Q2 Engine: Not specified, but covers S4Q2 engine (sn: 72645-up) 👋 Introduction Market Position Target User: Forklift technicians, mechanics, maintenance personnel, and equipment owners Value Proposition: Provides essential, factory-authorized information for the proper operation, maintenance, and repair of Mitsubishi FD-Series diesel forklift trucks, ensuring optimal performance and longevity. Competitive Analysis Advantage: Original factory manual guarantees accuracy and completeness, superior to third-party repair guides. Key Features Features: Illustrated, searchable text, bookmarks, printable, covers multiple essential systems and engines. 📋 Manual Details Coverage Areas Covered Models: FD15N (CF16E-01001-up), FD18N (CF16E-41001-up), FD20CN (CF16E-61001-up), FD20N (CF18D-01001-up), FD25N (CF18D-55001-up), FD30N (CF14F-03001-up), FD35N (CF14F-52001-up) Page Count Total Pages: 1342 Chassis Mast Pages: 604 S4S Engine Pages: 182 S4Q2 Engine Pages: 156 Manual Type Type: Workshop Service Repair Manual Origin: Original Factory Manual Language Language: English Format Container Format: ZIP Contained Formats: Set of PDF Manuals 📖 Manual Coverage Systems Covered Chassis Mast: General Information, Cooling System, Electrical System, Controllers, Power Train, Powershift Transmission, Front Axle and Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Forks, Service Data S4S Engine: General, Service Data, Service Tools, Determination of Overhaul, Disassembly of Basic Engine, Inspection and Repair of Basic Engine, Reassembly of Basic Engine, Fuel System, Lubrication System, Cooling System, Inlet and Exhaust Systems, Electrical System, Adjustment and Operation S4Q2 Engine: General, Service Data, Service Tools, Determination of Overhaul, Disassembly of Basic Engine, Inspection and Repair of Basic Engine, Reassembly of Basic Engine, Fuel System, Lubrication System, Cooling System, Inlet and Exhaust Systems, Electrical System, Adjustment and Operation Electrical System: Console Box, Chassis Electrical Devices, Battery Maintenance, Electrical Schematic. Steering System: Steering Gear, Power Cylinder, Flow Divider. Hydraulic System: Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve. Procedures Included Maintenance: Fan Belt Removal and Installation, Fan Belt Tension, Battery Maintenance, Periodic Replacement Parts, Lubrication Instruction Repair: Component Removal and Installation (Power Line, Torque Converter, Transmission Control Valve, Front Axle, Rear Axle, Master Cylinder, Steering Gear, Hydraulic Pump, Lift/Tilt Cylinders), Engine Overhaul, Fuel System Repair, Lubrication System Repair, Cooling System Repair, Electrical System Repair, Mast Repair Troubleshooting: Error Codes and Troubleshooting (Controllers), General Engine Troubleshooting Technical Depth Depth: Comprehensive Workshop Level Diagnostics: Includes detailed diagnostics for electrical systems, controllers, and engine issues. Rebuilds: Detailed instructions for engine disassembly, inspection, repair, and reassembly, as well as major component rebuilds (e.g., transmission, hydraulic systems). 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restrictions Image Quality: High quality images Binding Type Binding: Digital (PDF), suitable for printing Paper Type Paper Type Recommendation: Standard office paper or heavier stock for durability Features Searchable Text: Yes Bookmarks: Yes ⚙️ Engine Specifications Primary Engine Engine Options: Mitsubishi S4S Diesel, Mitsubishi S4Q2 Diesel Performance S4S Engine Displacement: Details not specified in product description, but is a 4-cylinder diesel engine S4Q2 Engine Displacement: Details not specified in product description, but is a 4-cylinder diesel engine Fuel System Fuel Type: Diesel Fuel System Coverage: Detailed coverage of fuel system components, troubleshooting, and repair for both S4S and S4Q2 engines. Engine Variants S4S Engine Serial Number Range: 180396-up S4Q2 Engine Serial Number Range: 72645-up 🔧 Transmission Standard Transmission Type: Powershift Transmission (Single Speed and Automatic Two-Speed) Features Transmission Coverage: Includes Torque Converter, Single Speed Powershift Transmission Control Valve, and Automatic Two-Speed Transmission. Removal Installation: Detailed procedures for removal and installation of the power train and transmission components. 📐 Dimensions Exterior Model Variants Capacity: FD15N (1.5 ton), FD18N (1.8 ton), FD20CN (2.0 ton - Compact), FD20N (2.0 ton), FD25N (2.5 ton), FD30N (3.0 ton), FD35N (3.5 ton) Weights Gross Vehicle Weight: Varies by model, detailed in manual's Technical Data section. Technical Data Access: Manual includes dimensions and technical data for all covered models. 🛡️ Safety Features Ratings Forklift Safety Standards: Manual provides information for adhering to safe operation and maintenance practices as per industry standards. Active Features Braking System: Comprehensive coverage of the Brake System, including Master Cylinder, Wheel Brake, and Brake Booster. Passive Features Mast Safety: Detailed information on Mast and Forks (Simplex, Duplex, Triplex) for safe operation and maintenance. 💡 Technology Features Infotainment Infotainment System: Not applicable for forklift trucks. Driver Assistance Assistance Features: Focus is on mechanical and electrical systems for operation, not driver assistance technology in the automotive sense. Connectivity Connectivity Features: Not applicable for forklift trucks. Controllers Controller Functions: Detailed coverage of Controller Main Functions, Input/Output Monitor, and Error Codes. 🔧 Maintenance Service Intervals Schedule: Includes a detailed Maintenance Schedule and Periodic Replacement...