🏷️ Basic Information Identification Make: Mitsubishi Model: FD25 Forklift Trucks Product Type: Full Service Repair Manual 👋 Introduction Market Position Forklift Segment: Designed for industrial material handling applications, focusing on reliability and efficiency Competitive Analysis Competitors: Competes with similar capacity internal combustion (IC) forklifts from manufacturers like Toyota, Komatsu, and Hyster Key Features Core Strengths: Known for robust construction, operator comfort, and dependable performance in demanding environments Manual Value Proposition Ideal User: Forklift technicians, maintenance departments, fleet managers, and experienced DIY mechanics 📋 Manual Details Coverage Areas Manual Coverage Scope: Repair, maintenance, rebuilding, and troubleshooting Page Count Estimated Page Count: Likely over 500 pages (typical for comprehensive service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: English (presumed based on product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain Coverage: Engine, transmission, drivetrain, cooling system, fuel system, exhaust system Chassis Coverage: Steering system, braking system, hydraulic system (lift, tilt, steer), suspension, frame Electrical Coverage: Ignition system, starting system, charging system, lighting, instrumentation, wiring diagrams, control modules Hydraulic System Details: Detailed schematics and repair procedures for hydraulic pump, cylinders, valves, hoses, and fluid maintenance Procedures Included Maintenance Procedures: Scheduled maintenance, lubrication points, filter replacement, fluid checks and changes Repair Procedures: Step-by-step instructions for component disassembly, repair, reassembly, and adjustment Troubleshooting Guide: Diagnostic charts, symptom analysis, and corrective actions for common problems Rebuild Instructions: Comprehensive guidelines for rebuilding major components such as engines, transmissions, and hydraulic pumps Technical Depth Diagnostic Capability: Advanced diagnostic procedures, fault code interpretation, and testing methods for electrical and mechanical systems Specification Accuracy: Precise torque specifications, clearances, tolerances, and fluid capacities Diagram Quality: Detailed exploded views, schematic diagrams, and wiring schematics for clarity 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF allowing for easy navigation and printing Print Quality Print Usability: Optimized for printing, with clear text and legible diagrams Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper Quality: N/A (Digital format), but optimized for clarity on screen and print ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (IC) - Likely a Mitsubishi industrial engine (e.g., 4G63 or similar variant, depending on specific sub-model/year) Fuel Type: Gasoline/LPG (Liquid Propane Gas) - common for this model; Diesel variants may also exist. Performance Displacement: Typically in the 2.0L to 2.5L range for this class of forklift (specifics depend on exact engine code) Horsepower Range: Approx. 50-70 HP (depending on fuel and specific engine tune) Fuel System Fuel Delivery: Carbureted or Electronic Fuel Injection (EFI), depending on model year and engine Cooling System Cooling Method: Liquid-cooled (radiator, coolant, fan) Lubrication Oil Type Recommendation: API Service CG-4 or CH-4 15W-40 Diesel Engine Oil (for diesel variants); equivalent gasoline oil for gasoline/LPG 🔧 Transmission Standard Transmission Type: Automatic (Torque Converter Transmission) Optional Transmission Options: Likely a single, robust automatic transmission optimized for forklift duty cycles Features Transmission Control: Hydraulic control for smooth gear changes and inching capabilities Fluid Specifications Transmission Fluid Type: Dexron III / Mercon or equivalent ATF (Automatic Transmission Fluid) Fluid Capacities Transmission Fluid Capacity: Approximately 8-12 liters (specific capacity varies; consult manual) 📐 Dimensions Exterior Mast Type: Various mast types available (e.g., 2-stage, 3-stage duplex/triplex) affecting overall height and lift height Fork Length: Standard fork lengths likely 42" or 48" (1070mm or 1220mm) Turning Radius: Designed for maneuverability in aisles and warehouses; specific radius depends on configuration Weights Operating Weight: Typically around 3,500 - 4,500 kg (7,700 - 9,900 lbs) depending on configuration and attachments Load Capacity: Rated for approximately 2500 kg (5500 lbs) at a standard 500mm load center 🛡️ Safety Features Ratings Design Standards: Manufactured to meet relevant industry safety standards (e.g., ANSI/ITSDF, ISO) Active Features Braking System: Hydraulic drum or wet disc brakes, offering reliable stopping power Visibility: Designed with good operator visibility to the forks and surroundings Passive Features Operator Protection: Overhead guard (Forks Protection Device - FPD) as standard Seatbelt: Operator seatbelt for safety during operation 💡 Technology Features Infotainment Instrument Panel: Basic instrumentation including hour meter, fuel gauge, temperature gauge, and warning lights. Driver Assistance Operational Aids: Features such as inching pedal for precise load placement, power steering for ease of operation. Connectivity Telematics Options: While not standard on all models, later or optioned units may support telematics for fleet management. 🔧 Maintenance Service Intervals Engine Oil Change: Every 250-500 operating hours (depending on operating conditions and oil type; consult manual) Hydraulic Fluid Change: Every 1000-2000 operating hours or annually Air Filter Replacement: Inspect every 100 hours, replace as needed or annually Transmission Fluid Change: Every 1000-2000 operating hours Fluid Specifications Hydraulic Fluid Type: ISO VG 32 or VG 46 hydraulic oil (check manual for specific viscosity) Coolant Type: Ethylene glycol-based antifreeze/coolant, mixed 50/50 with deionized water Known Issues Common Wear Items: Mast rollers, fork pins, steering components, hydraulic hoses, and brake...