Mitsubishi FD25 Forklift Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: FD25 Forklift Truck Product Type: Workshop Service Repair Manual Codes Manual Identifier: Likely specific to FD25 series, but not provided in product info 👋 Introduction Market Position Segment: Internal Combustion Counterbalance Forklift Truck Target User: Fleet managers, maintenance technicians, forklift repair shops, owner-operators Competitive Analysis Value Proposition: Provides essential information for cost-effective maintenance and repair, reducing reliance on expensive dealership services. Key Features Core Benefit: Enables users to perform a wide range of service and repair tasks, ensuring operational uptime and longevity of the forklift. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair for Mitsubishi FD25 Forklift Trucks Secondary Coverage: Troubleshooting, diagnostics, routine maintenance, component overhaul Page Count Estimated Page Count: Varies by specific variant, but comprehensive manuals are typically 500-1500+ pages Manual Type Type: Workshop Service Repair Manual Language Language: Likely English, but confirmation required Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Engine overhaul, fuel system, ignition system (if applicable), cooling system, lubrication system, starting system, charging system Transmission System: Hydraulic transmission overhaul, torque converter, control systems, fluid maintenance Hydraulic System: Lift, tilt, steering hydraulics, pump, valves, cylinders, hoses, filters, fluid specifications Braking System: Drum or disc brake overhaul, master cylinder, wheel cylinders, brake pedal, parking brake Steering System: Power steering unit, tie rods, linkages, steering wheel Electrical System: Wiring diagrams, battery, starter, alternator, lighting, instrumentation, control modules (if applicable) Chassis And Frame: Frame inspection, repairs, mounting points Mast And Attachments: Mast assembly, roller inspection, chain adjustment, fork inspection, side shift mechanisms Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, daily checks Diagnostics And Troubleshooting: Systematic fault finding, diagnostic codes (if applicable), symptom-based troubleshooting Component Overhaul: Detailed step-by-step instructions for rebuilding major components (engine, transmission, hydraulics) Adjustment Procedures: Brake adjustment, parking brake adjustment, mast alignment, hydraulic valve adjustments Replacement Procedures: Component replacement, part installation, hose replacement Torque Specifications: Critical torque values for fasteners throughout the forklift Technical Depth Depth: Comprehensive, suitable for professional technicians and skilled DIY mechanics Detail Level: Detailed diagrams, exploded views, step-by-step instructions, specifications 📊 Manual Specifications File Format Format Details: Digital PDF, searchable text (if properly formatted), printable Print Quality Quality: High-resolution, clear diagrams and text for easy reading Binding Type Binding: N/A (PDF Download) Paper Type Paper: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Likely a Mitsubishi industrial diesel engine (e.g., S4S, S4Q2 series, or similar based on year). Specific model number required for precise data. Fuel Type: Diesel Displacement: Typically in the range of 2.0L to 3.0L for this class of forklift. Specific data needed. Performance Horsepower: Varies by engine variant, likely in the 40-60 HP range. Torque: Specific torque figures depend on the engine model. Fuel System Injection Type: Direct Injection (common for industrial diesel) Fuel Filter Part Number: Requires specific forklift model/serial number. Example: Mitsubishi part numbers for common filters would be listed. Cooling System Coolant Capacity: Typically around 10-15 liters, but specific to the model. Coolant Type: Ethylene Glycol based, typically 50/50 mix with distilled water. Check manual for specific OEM recommendation. 🔧 Transmission Standard Type: Torque Converter Automatic Transmission (Hydro-mechanical) Optional Optional Types: Typically not offered with manual transmission for this model class. Features Transmission Fluid Type: Typically ATF Dexron III or equivalent. Specific OEM part number or specification highly recommended. Transmission Fluid Capacity: Varies, typically 8-12 liters for the torque converter and transmission. 📐 Dimensions Exterior Overall Length: Varies significantly with mast configuration and attachments. Approx. 2.5-3.5 meters without forks. Overall Width: Typically around 1.0-1.3 meters. Mast Height Lowered: Varies based on mast type (e.g., Duplex, Triplex). Approx. 2.0-2.5 meters. Lift Height: Typically 3.0-6.0 meters, depending on mast option. Cargo Load Capacity: 2500 kg (5500 lbs) is indicated by the 'FD25' model designation. Weights Operating Weight: Typically in the range of 3,500-4,500 kg. Tire Size: Commonly 7.00-12 or 8.25-15 pneumatic tires, or solid cushion tires of similar dimensions. Specifics required. 🛡️ Safety Features Ratings Safety Standards: Complies with ANSI/ITSDF B56.1, ISO 3691 standards for industrial trucks. Active Features Braking System Type: Service brake: Hydraulic, possibly power assisted. Parking brake: Mechanical, often on drive shaft. Visibility Enhancements: Operator visibility is a key design aspect; mast design, overhead guard, and lighting are critical. Passive Features Overhead Guard: Standard, provides protection from falling loads. Seatbelt: Often standard or optional, depending on regional regulations and model year. Load Backrest: Standard feature to prevent loads from shifting towards the operator. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation (hour meter, fuel gauge, warning lights) is standard. No advanced infotainment typically featured on this class of industrial equipment. Driver Assistance Driver Assistance Features: Limited to basic operational indicators. Advanced electronic assists are not common on this model type. Connectivity Connectivity Options: None in terms of modern automotive connectivity (Bluetooth, Wi-Fi, etc.). Telematics for fleet management...
Typically not offered with manual transmission for this model class.
Features
Transmission Fluid Type:
Typically ATF Dexron III or equivalent. Specific OEM part number or specification highly recommended.
Transmission Fluid Capacity:
Varies, typically 8-12 liters for the torque converter and transmission.
📐 Dimensions
Exterior
Overall Length:
Varies significantly with mast configuration and attachments. Approx. 2.5-3.5 meters without forks.
Overall Width:
Typically around 1.0-1.3 meters.
Mast Height Lowered:
Varies based on mast type (e.g., Duplex, Triplex). Approx. 2.0-2.5 meters.
Lift Height:
Typically 3.0-6.0 meters, depending on mast option.
Cargo
Load Capacity:
2500 kg (5500 lbs) is indicated by the 'FD25' model designation.
Weights
Operating Weight:
Typically in the range of 3,500-4,500 kg.
Tire Size:
Commonly 7.00-12 or 8.25-15 pneumatic tires, or solid cushion tires of similar dimensions. Specifics required.
🛡️ Safety Features
Ratings
Safety Standards:
Complies with ANSI/ITSDF B56.1, ISO 3691 standards for industrial trucks.
Active Features
Braking System Type:
Service brake: Hydraulic, possibly power assisted. Parking brake: Mechanical, often on drive shaft.
Visibility Enhancements:
Operator visibility is a key design aspect; mast design, overhead guard, and lighting are critical.
Passive Features
Overhead Guard:
Standard, provides protection from falling loads.
Seatbelt:
Often standard or optional, depending on regional regulations and model year.
Load Backrest:
Standard feature to prevent loads from shifting towards the operator.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation (hour meter, fuel gauge, warning lights) is standard. No advanced infotainment typically featured on this class of industrial equipment.
Driver Assistance
Driver Assistance Features:
Limited to basic operational indicators. Advanced electronic assists are not common on this model type.
Connectivity
Connectivity Options:
None in terms of modern automotive connectivity (Bluetooth, Wi-Fi, etc.). Telematics for fleet management might be available on newer, specialized versions.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours or annually, whichever comes first. Check manual for exact interval.
Transmission Fluid Change:
Typically every 1000-2000 operating hours. Check manual for specific interval and filter replacement.
Hydraulic Filter Change:
Typically every 500-1000 operating hours.
Fluid Specifications
Engine Oil Grade:
Typically SAE 15W-40 API CI-4 or CK-4 for diesel engines. Refer to manual for specific OEM recommendation.
Hydraulic Oil Type:
ISO VG 32 or ISO VG 46 hydraulic oil, or equivalent. Check manual for precise specification and viscosity index.
Regular checks of hydraulic fluid levels and condition, engine oil and filter changes, tire pressure, and visual inspection of wear items are crucial.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Heavy Industries (MHI) Forklift & Engine Division, now part of Mitsubishi Logisnext.
Model Evolution
Series History:
The FD series represents a long-standing line of Mitsubishi internal combustion engine forklifts, known for reliability and durability in demanding environments.
Fd25 Generation:
The FD25 designation is a common capacity rating; specific generations or series updates (e.g., 'G' series, 'H' series) would define exact features and years.
Production
Production Period:
The FD25 model line has been in continuous production for many years, with ongoing updates. Specific production years covered by the manual are crucial.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Mitsubishi forklifts are generally well-regarded for their robust construction and reliability in industrial applications. Specific awards would depend on model year and market.
Ratings
Performance Ratings:
Consistent performance and durability are key selling points for Mitsubishi forklifts.
Certifications
Manufacturing Certification:
Manufacturing processes typically adhere to ISO 9001 quality management standards.
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