This workshop service manual covers Mitsubishi Gasoline/LPG Forklift Trucks, specifically the FG20S, FG25S, and FG30S models. These industrial material handling machines are engineered for durability and reliability in demanding environments. The FG-Series represents a robust line of internal combustion engine forklifts designed for versatility across various material handling applications. With nominal load capacities ranging from 2000 kg to 3000 kg, these forklifts are built to meet the rigorous demands of warehousing, manufacturing, and logistics operations, embodying Mitsubishi's long-standing reputation for quality in industrial equipment. This comprehensive manual provides essential information for the efficient operation, preventive maintenance, and accurate repair of your Mitsubishi forklift. It details procedures for the powertrain, chassis, mast systems, and all operating systems, including cooling, electrical, brakes, steering, and hydraulics. The manual is structured to assist owners, mechanics, and technicians with scheduled maintenance, fluid changes, component inspections, detailed troubleshooting, and in-depth repair and rebuild procedures. It includes high-quality images, detailed circuit diagrams, and step-by-step instructions, ensuring that all maintenance and repair tasks are performed correctly to maximize the lifespan and operational efficiency of the equipment. 🏷️ Basic Information Identification Make: Mitsubishi Forklift Trucks Model: FG20S, FG25S, FG30S Model Designations: FG20S (CF54-10011-up), FG25S (CF54-50011-up), FG30S (CF55-10011-up) Product Type: Workshop Service Manual 👋 Introduction Market Position Product Category: Industrial Material Handling Equipment Competitive Analysis Competitors: Competes with other major forklift manufacturers such as Toyota, Hyster, Yale, Komatsu, and Caterpillar in the internal combustion engine forklift segment. Key Features Manual Value: Provides essential information for efficient operation, preventive maintenance, and accurate repairs, crucial for minimizing downtime and maximizing the lifespan of the forklift. Manual Content Quality: Features high-quality images, detailed circuit diagrams, and step-by-step instructions. 📋 Manual Details Coverage Areas Primary Focus: Comprehensive repair, maintenance, and troubleshooting Included Models: Mitsubishi Gasoline/LPG Forklift Truck FG-Series (FG20S, FG25S, FG30S) Page Count Total Pages: 712 Chassis Mast Manual Pages: 480 Engine Manual Pages: 232 Manual Type Type: Factory Original Workshop Service Manual Language Language: English Format Format: ZIP (Contained Set of PDF Manuals) File Organization: ZIP archive containing separate PDF files for the Chassis and Mast Service Manual and the Engine Service Manual for efficient organization. 📖 Manual Coverage Systems Covered Powertrain: Engine (Gasoline/LPG, Diesel), Powershift Transmission, Torque Converter, Front Axle, Reduction Differential, Rear Axle Chassis And Frame: Chassis, Mast Systems (Simplex, Duplex, Triplex), Forks, Overhead Guard Operating Systems: Cooling System, Electrical System, Brake System, Steering System, Hydraulic System Mast Types: Covers Simplex, Duplex, and Triplex mast systems, detailing their structure, functions, removal, installation, disassembly, inspection, and adjustment procedures. Front Axle Differential: Detailed coverage of the front axle and reduction differential, including structure, removal, installation, disassembly, inspection, repair, assembly, and troubleshooting for both 2-ton and 3-ton classes. Rear Axle: Comprehensive sections on the rear axle assembly, wheel hub, knuckle section (kingpin), steering cylinder, and tie rod, including removal, disassembly, inspection, repair, and assembly. Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes, component inspections Repair And Rebuild: Engine mechanical, transmission overhaul, brake system repair, hydraulic component disassembly/assembly, mast component repair Troubleshooting: System-specific diagnostic procedures, fault finding charts, common issues Technical Adjustments: Cooling system adjustments, brake pedal/cable adjustments, parking brake adjustments, wheel alignment, mast roller clearance adjustment, chain tension adjustment Hydraulic System Components: Detailed procedures for hydraulic pump, control valve (inlet, lift, tilt, end cover sections), lift cylinders (various configurations), and tilt cylinders. Electrical Troubleshooting: Specific troubleshooting guides for the starter system, gauges, lighting system, alarm unit, and battery. Reading Diagrams: Includes a dedicated chapter ('How to Read Circuit Diagrams') explaining symbols, connector diagrams, and how to interpret electrical schematics. Technical Depth Depth: Detailed technical information suitable for professional technicians, including disassembly, assembly, inspection, and adjustment procedures. Special Tools: Chapter 12 lists 'Special Service Tools' required for specific maintenance and repair procedures on components like the Powershift Transmission, Front Axle, Brake System, Steering System, and Hydraulic System. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Searchable Text Print Quality Printability: Printable without restrictions Binding Type Binding: Digital Download (PDF) Paper Type Paper Type Recommendation: Recommended for printing on high-quality paper for durability in workshop environments Navigation Bookmarks: Included for easy navigation within PDF documents ⚙️ Engine Specifications Primary Engine Engine Types: Gasoline/LPG, Diesel (specific engine models vary by forklift configuration) Gasoline Lpg Engine Details: K15, K21, K25 series engines (detailed in the Engine Service Manual). Performance Performance Data: Specifications for horsepower, torque, and fuel consumption are detailed within the engine service manual chapters. Fuel System Fuel Types: Gasoline, Liquefied Petroleum Gas (LPG), Diesel Fuel System Coverage: Manual covers fuel system components, diagnosis, and repair for both gasoline/LPG and diesel variants. Cooling System Cooling System Coverage: Detailed instructions for radiator, fan belt, cooling hoses, and coolant maintenance and repair. Electrical System Electrical System Coverage: Coverage of battery, charging system, starter system, lighting, gauges, switches, and detailed circuit diagrams for Gasoline/LPG and Diesel models....