🏷️ Basic Information Identification Make: Mitsubishi Model: FGC25K HO Forklift Trucks Product Type: Repair Service Manual Codes Product Sku: MITSUBISHI-FGC25K-HO-RSM-PDF 👋 Introduction Market Position Segment: Industrial Forklift Trucks Application: Material Handling, Warehousing, Logistics Competitive Analysis Key Competitors: Toyota, Komatsu, Nissan, Hyster, Yale Key Features Lifting Capacity: Typically around 2500 kg (5500 lbs) for this class, model specific Power Source: Internal Combustion (likely LPG or Gasoline) Mast Type: Various configurations available (e.g., Duplex, Triplex) affecting lift height and free lift 📋 Manual Details Coverage Areas Primary Focus: Repair and Service Procedures Target Audience: Professional Technicians Page Count Estimated Pages: Likely 500-1000+ pages (typical for comprehensive forklift service manuals) Manual Type Type: Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drive Axle, Differential Hydraulic System: Hydraulic Pump, Control Valves, Cylinders, Hoses, Filters, Fluid Specifications Electrical System: Wiring Diagrams, Battery, Starter, Alternator, Lighting, Control Modules, Sensors Chassis And Frame: Frame Inspection, Body Panels, Counterweight, Mast Assembly Braking System: Brake Actuation, Drums/Discs, Linings, Parking Brake Operator Controls: Lever and Pedal Functions, Dashboard Gauges and Indicators Steering System Steering Mechanism: Steering Wheel, Linkages, Steering Cylinder, Power Steering System Procedures Included Routine Maintenance: Lubrication, Filter Changes, Fluid Checks and Replenishments, Belt Adjustments Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides, Error Code Interpretation Repair And Overhaul: Component Removal and Installation, Engine Rebuilding, Transmission Overhaul, Hydraulic Component Servicing Disassembly And Assembly: Detailed step-by-step instructions for all major components and systems Torque Specifications: Critical fastener torque values for assembly and maintenance Technical Depth Depth: Comprehensive - Covers diagnostics, repair, and overhaul procedures Diagnostic Capability: Advanced diagnostic procedures, including electrical system testing Rebuild Procedures: Full rebuild instructions for major components like engines and transmissions 📊 Manual Specifications File Format Format: Searchable PDF Compatibility: Compatible with all PDF readers Print Quality Resolution: High-resolution scans for clear text and diagrams Diagrams And Illustrations: Clear, detailed line drawings and schematics Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion, Fuel Type: Propane (LPG) or Gasoline (Specific model variant required for definitive answer) Engine Type Manufacturer Engine Code: Likely Mitsubishi industrial engine (e.g., 4G63 variant or similar) Performance Displacement: Varies by specific engine variant, typically 2.0L - 2.5L Horsepower: Varies, but generally in the 50-70 HP range for this class Torque: Varies, optimized for low-end torque for lifting applications Fuel System Fuel Delivery: LPG Vaporizer/Regulator System or Gasoline Fuel Injection Ignition System: Electronic Ignition Cooling System Cooling Type: Liquid-Cooled 🔧 Transmission Standard Transmission Type: Automatic (Torque Converter Transmission) Number Of Speeds: Likely 2-speed forward, 1-speed reverse Features Shift Control: Single lever for forward/reverse and speed selection Fluid Specifications Transmission Fluid Type: Dexron III/Mercon or equivalent Automatic Transmission Fluid (ATF) - specific capacity in manual 📐 Dimensions Exterior Overall Length: Varies based on mast and fork configuration, approx. 2.0-2.5 meters without forks Overall Width: Varies, typically 1.0-1.2 meters Mast Height Lowered: Varies based on mast type, typically 2.0-2.5 meters Mast Height Raised: Varies significantly with mast type, can range from 4.0 to 6.0+ meters Weights Operating Weight: Typically 4000-4500 kg (including battery and typical LPG tank) Load Center: Standard 500mm 🛡️ Safety Features Ratings Certification: Likely compliant with relevant OSHA, ANSI, and CE standards for industrial equipment Active Features Braking System Type: Hydraulic Drum or Disc Brakes, Wet Disc Brakes common in higher-spec models Parking Brake: Hand lever or foot pedal operated, typically mechanical Passive Features Operator Protection: Overhead Guard (OHG) is standard, optional Front Overhead Anti-Roll Protection (FOP) and Seatbelt Mast Safety: Load backrest, hydraulic lift and tilt lock valves 💡 Technology Features Infotainment Instrument Panel: Basic indicators for engine oil pressure, coolant temperature, battery charge, fuel level, hour meter, and warning lights. Driver Assistance Operator Presence System: Often includes an operator presence system that inhibits travel and hydraulic functions if the operator is not seated. Connectivity Telematics: Basic models may not have advanced telematics; higher-spec or newer models might offer fleet management integration. 🔧 Maintenance Service Intervals Initial Oil Change: Typically 50-100 operating hours Regular Oil Change: Every 250-500 operating hours (engine and hydraulic) Filter Replacement: Scheduled with oil changes, or based on operating hours/conditions Lubrication Points: Daily or weekly checks and lubrication of mast rollers, steer axle, drive axle pivot, etc. Fluid Specifications Engine Oil Type: API Service CD or higher, SAE 10W-30 or 15W-40 (refer to manual for exact specification and capacity) Hydraulic Fluid Type: ISO VG 32 or VG 46 hydraulic oil (refer to manual for exact specification and capacity) Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors (50/50 mix with distilled water) Known Issues Common Wear Items: Tire wear, brake pad/shoe wear, hydraulic hose degradation, mast chain wear, lift cylinder seal leaks Potential Electrical Issues: Corrosion on connectors, sensor failures, wiring harness wear Typical Engine Maintenance: Spark...