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Mitsubishi FTO 1998 Chassis Workshop Service Repair Manual Pdf

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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Year: 1998 Chassis Code: DE2A, DE3A Codes Engine Codes Covered: 6A12 (V6 SOHC/DOHC MIVEC), 6A13 (V6 DOHC MIVEC) Transmission Codes Covered: F5M42 (5-speed Manual), F4A42 (4-speed Automatic - INVECS-II) 👋 Introduction Market Position Positioning: The Mitsubishi FTO was a sporty coupe produced by Mitsubishi Motors, often considered a 'halo car' for the brand, known for its striking design and performance-oriented features, particularly in its V6 variants and later MIVEC models. Competitive Analysis Competitors 1998: Toyota Celica GT-Four, Nissan Silvia S14, Mazda RX-7 FD, Honda Prelude Key Features Design Philosophy: Aerodynamic styling, driver-focused cockpit, emphasis on handling and performance Drivetrain Options: Front-wheel drive (FWD) and optional All-wheel drive (AWC - Viscous Coupling unit on some models, especially earlier V6) variants available. 📋 Manual Details Coverage Areas Primary Coverage: Chassis, Powertrain, Electrical, Body Secondary Coverage: Maintenance, Diagnostics, Repair Procedures Page Count Estimated Page Count: 900+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Digital Download (.rar/.zip) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system Engine Lubrication: Oil pump, oil filter, oil cooler, lubrication passages, oil pressure diagnostics Engine Cooling: Radiator, water pump, thermostat, cooling fan, coolant flow, temperature sensors Engine Control: ECU, ignition system, fuel injection, sensor diagnostics (crank, cam, O2, MAP, TPS), emissions control Fuel System: Fuel pump, injectors, fuel filter, fuel lines, fuel tank, pressure regulator Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, O2 sensors Accelerator Control: Throttle body, accelerator cable, cruise control system operation Clutch: Clutch assembly, hydraulic system, clutch pedal, clutch fork, release bearing Manual Transmission: Gearbox assembly, gears, bearings, synchros, shift mechanism, fluid specifications Automatic Transmission: INVECS-II, torque converter, valve body, clutch packs, solenoids, fluid specifications, control system Propeller Shaft: Driveshaft, universal joints, center bearing (if applicable) Rear Final Drive: Differential assembly, gears, bearings, fluid specifications Front Axle: CV joints, drive shafts, hub bearings Rear Axle: Suspension mounting points, axle shafts (if applicable) Front Suspension: MacPherson struts, control arms, anti-roll bar, bushings, alignment specifications Rear Suspension: Multi-link suspension, trailing arms, coil springs, shock absorbers, alignment specifications Brake System: Front and rear disc brakes, calipers, pads, rotors, hydraulic lines, fluid specifications Parking Brake: Cable operation, rear caliper parking brake mechanism Brake Control: ABS system components, sensors, hydraulic unit Steering Control: Power steering system, steering rack, tie rods, steering column, wheel alignment Seat Belts: Pretensioner operation, belt mechanisms, anchor points Srs: Airbag system components, sensors, control module, deployment procedures Body Lock Security: Door locks, ignition lock, central locking system, alarm system (if equipped) Glasses Windows Mirrors: Window regulators, power window system, mirror adjustments and motors Exterior Interior: Body panels, bumpers, trim, interior trim panels, headliner, carpet Instrument Panel: Gauges, warning lights, instrument cluster removal and repair Seats: Seat adjustment mechanisms, seat belts, airbag integration Automatic Air Conditioner: Refrigerant system, compressor, condenser, evaporator, blower motor, controls, diagnostics Starting Charging: Starter motor, alternator, battery, charging system diagnostics Lighting System: Headlights, taillights, interior lighting, turn signals, bulb replacement, wiring diagrams Driver Information System: Trip computer, warning indicators, diagnostic trouble codes (DTCs) Wiper Washer Horn: Wiper motor, washer pump, wiper arms, wiper blades, horn operation Body Control System: BCM (Body Control Module) functions, lighting control, power accessories Lan System: Internal vehicle communication network (e.g., MOST, CAN bus - if applicable for this year/model) Audio Visual Navigation Telephone: Stereo system, speakers, antenna, navigation unit (if factory-fitted), telephone system integration Auto Cruise Control: Cruise control system operation, components, diagnostics Power Supply Ground Circuit: Wiring diagrams, fuses, relays, grounding points, electrical troubleshooting Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, DTC interpretation Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment Overhaul Procedures: Engine rebuild, transmission overhaul, differential rebuild (detailed disassembly and reassembly) Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Torque Specifications: Precise torque values for all critical fasteners Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Quality: High-resolution PDF, readable text Print Quality Printability: Yes, printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Software Requirements Decompression Software: WinZip, WinRAR, or 7-Zip (free) PDF Reader Software: Adobe Acrobat Reader or compatible PDF viewer (free) ⚙️ Engine Specifications Primary Engine Engine 1: 6A12 Engine 1 Type: 60-degree V6 SOHC Engine 1 Displacement: 2.0 Liters (1998 cc) Engine 1 Power Output Sohc: Approx. 170-180 PS (125-132 kW) Engine 1 Power Output DOHc Mivec: Approx. 195-200 PS (143-147 kW) Engine 1 Torque Sohc: Approx. 180-190 Nm (133-140 lb-ft) Engine 1 Torque DOHc Mivec: Approx. 190-200 Nm (140-148 lb-ft) Secondary Engine Engine 2: 6A13 Engine 2...
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Mitsubishi FTO 1998 Chassis Workshop Service Repair Manual Pdf
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
FTO
Year:
1998
Chassis Code:
DE2A, DE3A
Codes
Engine Codes Covered:
6A12 (V6 SOHC/DOHC MIVEC), 6A13 (V6 DOHC MIVEC)
Transmission Codes Covered:
F5M42 (5-speed Manual), F4A42 (4-speed Automatic - INVECS-II)
👋 Introduction
Market Position
Positioning:
The Mitsubishi FTO was a sporty coupe produced by Mitsubishi Motors, often considered a 'halo car' for the brand, known for its striking design and performance-oriented features, particularly in its V6 variants and later MIVEC models.
Competitive Analysis
Competitors 1998:
Toyota Celica GT-Four, Nissan Silvia S14, Mazda RX-7 FD, Honda Prelude
Key Features
Design Philosophy:
Aerodynamic styling, driver-focused cockpit, emphasis on handling and performance
Drivetrain Options:
Front-wheel drive (FWD) and optional All-wheel drive (AWC - Viscous Coupling unit on some models, especially earlier V6) variants available.
📋 Manual Details
Coverage Areas
Primary Coverage:
Chassis, Powertrain, Electrical, Body
Secondary Coverage:
Maintenance, Diagnostics, Repair Procedures
Page Count
Estimated Page Count:
900+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Digital Download (.rar/.zip)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system
Engine Lubrication:
Oil pump, oil filter, oil cooler, lubrication passages, oil pressure diagnostics
Engine Cooling:
Radiator, water pump, thermostat, cooling fan, coolant flow, temperature sensors
Engine Control:
ECU, ignition system, fuel injection, sensor diagnostics (crank, cam, O2, MAP, TPS), emissions control
Fuel System:
Fuel pump, injectors, fuel filter, fuel lines, fuel tank, pressure regulator
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, O2 sensors
Accelerator Control:
Throttle body, accelerator cable, cruise control system operation
Clutch:
Clutch assembly, hydraulic system, clutch pedal, clutch fork, release bearing
Manual Transmission:
Gearbox assembly, gears, bearings, synchros, shift mechanism, fluid specifications
Automatic Transmission:
INVECS-II, torque converter, valve body, clutch packs, solenoids, fluid specifications, control system
Propeller Shaft:
Driveshaft, universal joints, center bearing (if applicable)
Rear Final Drive:
Differential assembly, gears, bearings, fluid specifications
Front Axle:
CV joints, drive shafts, hub bearings
Rear Axle:
Suspension mounting points, axle shafts (if applicable)
Front Suspension:
MacPherson struts, control arms, anti-roll bar, bushings, alignment specifications
Rear Suspension:
Multi-link suspension, trailing arms, coil springs, shock absorbers, alignment specifications
Brake System:
Front and rear disc brakes, calipers, pads, rotors, hydraulic lines, fluid specifications
Parking Brake:
Cable operation, rear caliper parking brake mechanism
Brake Control:
ABS system components, sensors, hydraulic unit
Steering Control:
Power steering system, steering rack, tie rods, steering column, wheel alignment
Seat Belts:
Pretensioner operation, belt mechanisms, anchor points
Srs:
Airbag system components, sensors, control module, deployment procedures
Body Lock Security:
Door locks, ignition lock, central locking system, alarm system (if equipped)
Glasses Windows Mirrors:
Window regulators, power window system, mirror adjustments and motors
Exterior Interior:
Body panels, bumpers, trim, interior trim panels, headliner, carpet
Instrument Panel:
Gauges, warning lights, instrument cluster removal and repair
Seats:
Seat adjustment mechanisms, seat belts, airbag integration
Automatic Air Conditioner:
Refrigerant system, compressor, condenser, evaporator, blower motor, controls, diagnostics
Starting Charging:
Starter motor, alternator, battery, charging system diagnostics
Lighting System:
Headlights, taillights, interior lighting, turn signals, bulb replacement, wiring diagrams
Driver Information System:
Trip computer, warning indicators, diagnostic trouble codes (DTCs)
Wiper Washer Horn:
Wiper motor, washer pump, wiper arms, wiper blades, horn operation
Body Control System:
BCM (Body Control Module) functions, lighting control, power accessories
Lan System:
Internal vehicle communication network (e.g., MOST, CAN bus - if applicable for this year/model)
Audio Visual Navigation Telephone:
Stereo system, speakers, antenna, navigation unit (if factory-fitted), telephone system integration
Auto Cruise Control:
Cruise control system operation, components, diagnostics
Power Supply Ground Circuit:
Wiring diagrams, fuses, relays, grounding points, electrical troubleshooting
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, DTC interpretation
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment
Overhaul Procedures:
Engine rebuild, transmission overhaul, differential rebuild (detailed disassembly and reassembly)
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Torque Specifications:
Precise torque values for all critical fasteners
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, readable text
Print Quality
Printability:
Yes, printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Software Requirements
Decompression Software:
WinZip, WinRAR, or 7-Zip (free)
PDF Reader Software:
Adobe Acrobat Reader or compatible PDF viewer (free)
⚙️ Engine Specifications
Primary Engine
Engine 1:
6A12
Engine 1 Type:
60-degree V6 SOHC
Engine 1 Displacement:
2.0 Liters (1998 cc)
Engine 1 Power Output Sohc:
Approx. 170-180 PS (125-132 kW)
Engine 1 Power Output DOHc Mivec:
Approx. 195-200 PS (143-147 kW)
Engine 1 Torque Sohc:
Approx. 180-190 Nm (133-140 lb-ft)
Engine 1 Torque DOHc Mivec:
Approx. 190-200 Nm (140-148 lb-ft)
Secondary Engine
Engine 2:
6A13
Engine 2 Type:
60-degree V6 DOHC MIVEC (Mitsubishi Innovative Valve timing Electronic Control system)
Engine 2 Displacement:
2.5 Liters (2498 cc)
Engine 2 Power Output:
Approx. 220-225 PS (162-165 kW)
Engine 2 Torque:
Approx. 240-250 Nm (177-184 lb-ft)
Fuel System
Fuel Injection:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (Octane rating typically 95 RON)
🔧 Transmission
Standard
Transmission 1:
5-speed Manual (F5M42)
Optional
Transmission 2:
4-speed Automatic with INVECS-II (F4A42)
Features
Automatic Features:
Sport Mode, Snow Mode (INVECS-II adaptive shift control)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90
Automatic Transmission Fluid:
DIAQueen ATF-SP II M (or equivalent DEXRON III)
📐 Dimensions
Exterior
Length:
Approx. 4310 mm (169.7 in)
Width:
Approx. 1755 mm (69.1 in)
Height:
Approx. 1305 mm (51.4 in)
Wheelbase:
Approx. 2500 mm (98.4 in)
Weights
Curb Weight Approx:
1200 - 1350 kg (2646 - 2976 lbs) depending on engine and transmission
🛡️ Safety Features
Ratings
Crash Test Results:
Specific official crash test ratings for the 1998 FTO are not widely published for all regions. However, the vehicle was designed to contemporary safety standards.
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard on higher trims and optional on others.
Passive Features
Airbags:
Driver and passenger airbags (SRS) standard on most models.
Seat Belts:
Three-point inertia-reel seat belts with pre-tensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/cassette player with speaker system. Optional CD player. Aftermarket upgrades common.
Driver Assistance
Cruise Control:
Available as an option or standard on higher trim levels.
Traction Control:
TCL (Traction Control) system available on some AWC models.
Connectivity
Internal Network:
The manual covers electrical systems and potential internal communication protocols for diagnostic purposes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 15,000 km) or 6-12 months, whichever comes first.
Timing Belt Replacement:
Crucial for 6A12/6A13 engines. Recommended replacement every 60,000 - 90,000 miles (96,000 - 145,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Spark Plug Replacement:
Iridium plugs often last up to 100,000 miles; platinum plugs around 60,000 miles. Consult manual for specific type.
Fluid Specifications
Engine Oil Capacity 6A12:
Approx. 4.0 - 4.5 Liters (with filter)
Engine Oil Type:
API SL or higher, SAE 5W-30 or 10W-40 (depending on climate). Consult manual for exact viscosity.
Coolant Capacity:
Approx. 6.0 - 7.0 Liters
Coolant Type:
Ethylene glycol based antifreeze (green or pink type), mixed 50/50 with distilled water.
Known Issues
Engine Mivec Actuators:
Potential issues with MIVEC solenoid operation or actuator failure, leading to poor performance.
Suspension Bushings:
Wear and tear on suspension bushings can lead to increased road noise and compromised handling.
Automatic Transmission:
INVECS-II can sometimes exhibit clunky shifting or require a reset/relearn procedure. ATF changes are critical.
Rust Corrosion:
Like many Japanese cars of this era, underbody rust and corrosion can be an issue in certain climates.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history in motorsport and performance vehicle development, influencing models like the FTO.
Model Evolution
Fto Designation:
'FTO' stands for 'Future, Total, Optimize', reflecting its forward-thinking design and sporty intentions.
Mivec Technology:
The FTO was one of the first Mitsubishi production cars to feature the MIVEC (Mitsubishi Innovative Valve timing Electronic Control system), enhancing both power and efficiency.
Production
Production Period:
1994-2000
Key Milestone 1998:
The 1998 model year falls within the later stages of the FTO's production, often featuring updated styling and specifications.
🏆 Awards & Recognition
Recognitions
Japan Performance Car:
The FTO was awarded 'Car of the Year Japan' for 1994-1995, specifically for its innovative MIVEC engine and sporty design.
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