Mitsubishi Fuso Canter Service Repair Manual FE FG Series 2005
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🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: Canter Model Codes: FE83D, FE84D, FE85D Year: 2005 Chassis Designation: Light-duty commercial truck 👋 Introduction Market Position Vehicle Segment: Light-duty commercial truck, widely used for urban delivery, utility work, and specialized applications. Competitive Analysis Key Competitors 2005: Isuzu NPR, Hino 145, Ford Transit (depending on region and exact configuration). Key Features Vehicle Attributes: Known for durability, reliability, and versatility. The Canter is a popular choice for businesses requiring a robust and cost-effective work truck. Manual Value Proposition Benefit To Owner: Provides essential information for maintaining and repairing the vehicle, enabling cost savings on labor and ensuring optimal performance and longevity. Benefit To Business: Crucial for fleet maintenance operations, minimizing downtime and reducing repair expenses by empowering technicians with accurate procedures and specifications. 📋 Manual Details Coverage Coverage Areas: Comprehensive service and repair for the Mitsubishi Fuso Canter FE, FG Series trucks. Page Count Page Count: 1524 Manual Type Manual Type: Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF, ZIP Compatibility Operating Systems: Win95, Win98, WinME, WinXP, Windows Vista, Windows 7, Linux, MAC 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (4M50), lubrication, fuel system, engine control systems, cooling system, intake and exhaust systems. Drivetrain Systems: Clutch, manual transmission, automatic transmission, transfer case, propeller shaft, front axle, rear axle. Chassis Systems: Wheels and tires, front suspension, rear suspension, brakes, parking brake, steering, frame. Body Systems: Cab construction, doors, exterior trim and components, interior trim and components. Electrical Systems: Vehicle electrical system, lighting, accessories, HVAC (Air Conditioning and Heater). Procedures Included Maintenance Procedures: Scheduled maintenance, lubrication schedules, fluid changes, filter replacements, inspections. Repair Procedures: Detailed step-by-step repair instructions for all major vehicle systems, including engine rebuild, transmission overhaul, brake system repair, suspension replacement, and electrical diagnostics. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, wiring diagrams, and diagnostic trouble codes (DTCs) interpretation for engine control, ABS, and other electronic systems. Technical Specifications: Torque specifications, clearances, adjustments, and performance data for all serviced components. Technical Depth Depth: Comprehensive; covers basic maintenance through complex component overhauls and diagnostic procedures, suitable for professional technicians and experienced DIYers. 📊 Manual Specifications File Characteristics File Format: PDF (Portable Document Format) and ZIP archive. Searchability: Likely text-searchable PDF for efficient information retrieval, assuming proper OCR if scanned. Print Quality Printability: Designed for printing, allowing users to create hard copies of specific sections or the entire manual. Binding Type Binding Type: Digital (PDF, ZIP) - No physical binding. Paper Type Paper Type: N/A (Digital format). ⚙️ Engine Specifications Primary Engine Engine Family: 4M5 Engine Model Likely: 4M50 (Common for this era of Canter) Performance Engine Type: Turbocharged, Intercooled Diesel Displacement Cc: Approx. 4898 cc (for 4M50 variants) Bore X Stroke Mm: 115.0 x 115.0 mm (typical for 4M50) Compression Ratio: Approx. 17.5:1 (typical for 4M50) Fuel System Fuel Injection: Electronic Direct Injection, Common Rail Fuel Type: Diesel Engine Management ECU Type: Electronically Controlled Fuel System Maintenance Oil Grade Recommendation: API CI-4 or ACEA E5/E7 specification, SAE 15W-40 (Refer to manual for exact specification). Oil Capacity Liters: Approx. 10.5 Liters (Refer to manual for exact capacity). 🔧 Transmission Standard Transmission Type Standard: Manual Transmission (MT) Optional Transmission Type Optional: Automatic Transmission (AT) - Availability may vary by chassis code and market. Features Manual Transmission Gears: Likely 5-speed or 6-speed (specifics depend on chassis code). Transmission Fluid Manual Transmission Fluid Type: GL-4 or GL-5 gear oil (Refer to manual for exact specification and viscosity). Automatic Transmission Fluid Type: Dexron III or equivalent (Refer to manual for exact specification). 📐 Dimensions Exterior Chassis Type Overview: Designed as a versatile chassis for various body configurations (e.g., box truck, flatbed, refrigerated van). Weights Gvwr Kg: Ranges typically from 5,000 kg to 7,500 kg depending on specific FE/FG series model and configuration. 🛡️ Safety Features Ratings Crash Safety Considerations: Designed for commercial use, primary focus on structural integrity and driver protection. Specific crash test ratings may vary by region and testing authority. Active Features Brake System: Hydraulic disc brakes front and rear, often with ABS (Anti-lock Braking System) as standard or optional. Passive Features Occupant Protection: Reinforced cab structure, seatbelts, potentially driver-side airbag (market dependent). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, CD player typically available. Features vary by trim and options. Driver Assistance ABS: Anti-lock Braking System often equipped for enhanced safety. Connectivity Diagnostics Port: OBD-II or a proprietary diagnostic connector for accessing engine and system data. 🔧 Maintenance Service Intervals Oil And Filter Change: Typically every 10,000 - 20,000 km or 6-12 months, whichever comes first (Refer to manual for exact intervals). Air Filter Replacement: Inspect regularly, replace as needed or at scheduled intervals (e.g., 20,000 - 40,000 km). Fuel Filter Replacement: Crucial for diesel engines, typically replaced every 20,000 - 40,000 km or as per manual recommendations to prevent...
Light-duty commercial truck, widely used for urban delivery, utility work, and specialized applications.
Competitive Analysis
Key Competitors 2005:
Isuzu NPR, Hino 145, Ford Transit (depending on region and exact configuration).
Key Features
Vehicle Attributes:
Known for durability, reliability, and versatility. The Canter is a popular choice for businesses requiring a robust and cost-effective work truck.
Manual Value Proposition
Benefit To Owner:
Provides essential information for maintaining and repairing the vehicle, enabling cost savings on labor and ensuring optimal performance and longevity.
Benefit To Business:
Crucial for fleet maintenance operations, minimizing downtime and reducing repair expenses by empowering technicians with accurate procedures and specifications.
📋 Manual Details
Coverage
Coverage Areas:
Comprehensive service and repair for the Mitsubishi Fuso Canter FE, FG Series trucks.
Page Count
Page Count:
1524
Manual Type
Manual Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF, ZIP
Compatibility
Operating Systems:
Win95, Win98, WinME, WinXP, Windows Vista, Windows 7, Linux, MAC
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (4M50), lubrication, fuel system, engine control systems, cooling system, intake and exhaust systems.
Drivetrain Systems:
Clutch, manual transmission, automatic transmission, transfer case, propeller shaft, front axle, rear axle.
Chassis Systems:
Wheels and tires, front suspension, rear suspension, brakes, parking brake, steering, frame.
Body Systems:
Cab construction, doors, exterior trim and components, interior trim and components.
Electrical Systems:
Vehicle electrical system, lighting, accessories, HVAC (Air Conditioning and Heater).
Detailed step-by-step repair instructions for all major vehicle systems, including engine rebuild, transmission overhaul, brake system repair, suspension replacement, and electrical diagnostics.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, wiring diagrams, and diagnostic trouble codes (DTCs) interpretation for engine control, ABS, and other electronic systems.
Technical Specifications:
Torque specifications, clearances, adjustments, and performance data for all serviced components.
Technical Depth
Depth:
Comprehensive; covers basic maintenance through complex component overhauls and diagnostic procedures, suitable for professional technicians and experienced DIYers.
📊 Manual Specifications
File Characteristics
File Format:
PDF (Portable Document Format) and ZIP archive.
Searchability:
Likely text-searchable PDF for efficient information retrieval, assuming proper OCR if scanned.
Print Quality
Printability:
Designed for printing, allowing users to create hard copies of specific sections or the entire manual.
Binding Type
Binding Type:
Digital (PDF, ZIP) - No physical binding.
Paper Type
Paper Type:
N/A (Digital format).
⚙️ Engine Specifications
Primary Engine
Engine Family:
4M5
Engine Model Likely:
4M50 (Common for this era of Canter)
Performance
Engine Type:
Turbocharged, Intercooled Diesel
Displacement Cc:
Approx. 4898 cc (for 4M50 variants)
Bore X Stroke Mm:
115.0 x 115.0 mm (typical for 4M50)
Compression Ratio:
Approx. 17.5:1 (typical for 4M50)
Fuel System
Fuel Injection:
Electronic Direct Injection, Common Rail
Fuel Type:
Diesel
Engine Management
ECU Type:
Electronically Controlled Fuel System
Maintenance
Oil Grade Recommendation:
API CI-4 or ACEA E5/E7 specification, SAE 15W-40 (Refer to manual for exact specification).
Oil Capacity Liters:
Approx. 10.5 Liters (Refer to manual for exact capacity).
🔧 Transmission
Standard
Transmission Type Standard:
Manual Transmission (MT)
Optional
Transmission Type Optional:
Automatic Transmission (AT) - Availability may vary by chassis code and market.
Features
Manual Transmission Gears:
Likely 5-speed or 6-speed (specifics depend on chassis code).
Transmission Fluid
Manual Transmission Fluid Type:
GL-4 or GL-5 gear oil (Refer to manual for exact specification and viscosity).
Automatic Transmission Fluid Type:
Dexron III or equivalent (Refer to manual for exact specification).
📐 Dimensions
Exterior
Chassis Type Overview:
Designed as a versatile chassis for various body configurations (e.g., box truck, flatbed, refrigerated van).
Weights
Gvwr Kg:
Ranges typically from 5,000 kg to 7,500 kg depending on specific FE/FG series model and configuration.
🛡️ Safety Features
Ratings
Crash Safety Considerations:
Designed for commercial use, primary focus on structural integrity and driver protection. Specific crash test ratings may vary by region and testing authority.
Active Features
Brake System:
Hydraulic disc brakes front and rear, often with ABS (Anti-lock Braking System) as standard or optional.
Basic AM/FM radio, CD player typically available. Features vary by trim and options.
Driver Assistance
ABS:
Anti-lock Braking System often equipped for enhanced safety.
Connectivity
Diagnostics Port:
OBD-II or a proprietary diagnostic connector for accessing engine and system data.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 10,000 - 20,000 km or 6-12 months, whichever comes first (Refer to manual for exact intervals).
Air Filter Replacement:
Inspect regularly, replace as needed or at scheduled intervals (e.g., 20,000 - 40,000 km).
Fuel Filter Replacement:
Crucial for diesel engines, typically replaced every 20,000 - 40,000 km or as per manual recommendations to prevent injector issues.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a Long Life (LLC) formulation, 50/50 mix with distilled water. (Refer to manual for exact specification).
Brake Fluid Type:
DOT 3 or DOT 4 (Refer to manual for exact specification).
Proper maintenance of the fuel system, including fuel filter changes, is critical to prevent injector damage. EGR valve and DPF (if equipped) maintenance can also be important.
📚 Vehicle History
Brand Heritage
Mitsubishi Fuso Legacy:
Mitsubishi Fuso Truck and Bus Corporation has a long history in commercial vehicle manufacturing, known for its engineering and reliability.
Model Evolution
Canter Lineage:
The Canter is one of Mitsubishi Fuso's flagship light-duty truck lines, with a history dating back decades, continually evolving in design, technology, and emissions compliance.
Production
Manufacturing Plants:
Canter vehicles are produced globally in various plants, including those in Japan and other international locations, to serve diverse markets.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2005 model year may not be widely publicized, the Canter line consistently receives recognition for reliability and value in the commercial vehicle sector.
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