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Mitsubishi Galant 2000 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 2000 Codes Chassis Code: E50/E70/E80 Series (specific to 2000 model year variants, typically E73A or E88A for 2.0L models) Engine Code: 4G63 (likely 2.0L SOHC or DOHC variants) 👋 Introduction Market Position Vehicle Segment: Mid-size sedan Target Audience: Individuals seeking to maintain and repair their Mitsubishi Galant, DIY enthusiasts, independent repair shops Competitive Analysis Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu Key Features Design Philosophy: The Galant of this era was known for its distinctive styling, comfortable ride, and reliable performance, often offering a good balance of features and value. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: PDF Download Page Count Page Count: Estimated 800-1200 pages (typical for comprehensive service manuals) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, fuel system, ignition system, cooling system, lubrication system, emission control systems Transmission: Manual transmission (G5M series) and Automatic transmission (F4A series) overhaul, diagnostics, fluid specifications Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) system components, CV joints, driveshafts, differentials Brakes: Hydraulic brake system, ABS system, caliper and rotor replacement, fluid bleeding, parking brake Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, wheel alignment specifications Steering: Power steering system, steering rack and pump diagnostics and replacement, tie rod ends Electrical: Complete wiring diagrams, starter, alternator, battery, lighting system, power windows, central locking, fuse/relay locations and specifications Bodywork: Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass replacement HVAC: Heating, Ventilation, and Air Conditioning system components, refrigerant recharge, blower motor, evaporator, condenser Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, belt replacement, fluid checks and top-offs Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common problem resolutions Repair: Step-by-step instructions for component removal, installation, and adjustment for all major systems Rebuild: Detailed procedures for engine and transmission rebuilds, including torque specifications and clearances Installation: Guidance on replacing or upgrading various components, such as exhaust systems, audio equipment Technical Depth Depth: Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission overhauls, including advanced diagnostic procedures and wiring schematics. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick information retrieval Print Quality: High-resolution, printable pages Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder Displacement: 2.0 Liters (1998cc) Valve Configuration: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on trim level and specific engine code (e.g., 4G63) Performance Horsepower: Approx. 110-150 HP (depending on SOHC/DOHC and market variations) Torque: Approx. 120-135 lb-ft (depending on SOHC/DOHC and market variations) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 octane recommended, higher may be specified for performance variants) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Mitsubishi Super Long Life Coolant or equivalent) Lubrication Oil Type: API SG or higher, SAE 5W-30 or 10W-30 recommended (refer to specific manual for exact grades and capacities) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (G5M series) Optional Transmission Type: 4-speed Automatic Transmission (F4A series, INVECS-II or similar) Features Manual Gear Ratios: Specific ratios vary by model and transmission code; detailed in manual. Automatic Features: Sport mode, 'Snow' mode (depending on variant); electronic control for smoother shifts. Fluid Specifications Manual Fluid: API GL-4 SAE 75W-90 Gear Oil (verify specific Mitsubishi specification) Automatic Fluid: Mitsubishi DiaQueen ATF SP-II or equivalent Dexron III/Mercon compatible fluid (verify specific Mitsubishi specification) 📐 Dimensions Exterior Length: Approx. 4675 mm (184.1 in) Width: Approx. 1740 mm (68.5 in) Height: Approx. 1395 mm (55.0 in) Wheelbase: Approx. 2635 mm (103.7 in) Weights Curb Weight: Approx. 1300-1450 kg (2866-3197 lbs), varies by trim and drivetrain 🛡️ Safety Features Ratings NHTSA Frontal Impact: Not explicitly rated by NHTSA for this specific year and model in all regions; refer to regional safety databases. Active Features ABS: Anti-lock Braking System (ABS) available on higher trim levels. Traction Control: Traction Control System (TCL) potentially available on some AWD variants. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags not common for this model year. Seatbelts: Three-point front and rear seatbelts, pretensioners for front seats. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player. Options for upgraded stereo systems and speakers. Climate Control: Manual or Automatic Climate Control systems available depending on trim. Driver Assistance Cruise Control: Standard on most higher trim levels. Connectivity Power Accessories: Power windows, power door locks, power mirrors. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months, whichever comes first (refer to manual for specific conditions). Air Filter Replacement: Every 15,000-30,000 miles or as needed based on driving conditions. Spark Plug Replacement: Every 30,000-60,000 miles depending on plug...
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Sku: 80711
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Mitsubishi Galant 2000 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
2000
Codes
Chassis Code:
E50/E70/E80 Series (specific to 2000 model year variants, typically E73A or E88A for 2.0L models)
Engine Code:
4G63 (likely 2.0L SOHC or DOHC variants)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size sedan
Target Audience:
Individuals seeking to maintain and repair their Mitsubishi Galant, DIY enthusiasts, independent repair shops
Competitive Analysis
Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu
Key Features
Design Philosophy:
The Galant of this era was known for its distinctive styling, comfortable ride, and reliable performance, often offering a good balance of features and value.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Page Count:
Estimated 800-1200 pages (typical for comprehensive service manuals)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, fuel system, ignition system, cooling system, lubrication system, emission control systems
Transmission:
Manual transmission (G5M series) and Automatic transmission (F4A series) overhaul, diagnostics, fluid specifications
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) system components, CV joints, driveshafts, differentials
Brakes:
Hydraulic brake system, ABS system, caliper and rotor replacement, fluid bleeding, parking brake
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, wheel alignment specifications
Steering:
Power steering system, steering rack and pump diagnostics and replacement, tie rod ends
Electrical:
Complete wiring diagrams, starter, alternator, battery, lighting system, power windows, central locking, fuse/relay locations and specifications
Bodywork:
Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass replacement
HVAC:
Heating, Ventilation, and Air Conditioning system components, refrigerant recharge, blower motor, evaporator, condenser
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, belt replacement, fluid checks and top-offs
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common problem resolutions
Repair:
Step-by-step instructions for component removal, installation, and adjustment for all major systems
Rebuild:
Detailed procedures for engine and transmission rebuilds, including torque specifications and clearances
Installation:
Guidance on replacing or upgrading various components, such as exhaust systems, audio equipment
Technical Depth
Depth:
Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission overhauls, including advanced diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality:
High-resolution, printable pages
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder
Displacement:
2.0 Liters (1998cc)
Valve Configuration:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on trim level and specific engine code (e.g., 4G63)
Performance
Horsepower:
Approx. 110-150 HP (depending on SOHC/DOHC and market variations)
Torque:
Approx. 120-135 lb-ft (depending on SOHC/DOHC and market variations)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 octane recommended, higher may be specified for performance variants)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Mitsubishi Super Long Life Coolant or equivalent)
Lubrication
Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 recommended (refer to specific manual for exact grades and capacities)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (G5M series)
Optional
Transmission Type:
4-speed Automatic Transmission (F4A series, INVECS-II or similar)
Features
Manual Gear Ratios:
Specific ratios vary by model and transmission code; detailed in manual.
Automatic Features:
Sport mode, 'Snow' mode (depending on variant); electronic control for smoother shifts.
Fluid Specifications
Manual Fluid:
API GL-4 SAE 75W-90 Gear Oil (verify specific Mitsubishi specification)
Automatic Fluid:
Mitsubishi DiaQueen ATF SP-II or equivalent Dexron III/Mercon compatible fluid (verify specific Mitsubishi specification)
📐 Dimensions
Exterior
Length:
Approx. 4675 mm (184.1 in)
Width:
Approx. 1740 mm (68.5 in)
Height:
Approx. 1395 mm (55.0 in)
Wheelbase:
Approx. 2635 mm (103.7 in)
Weights
Curb Weight:
Approx. 1300-1450 kg (2866-3197 lbs), varies by trim and drivetrain
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Not explicitly rated by NHTSA for this specific year and model in all regions; refer to regional safety databases.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trim levels.
Traction Control:
Traction Control System (TCL) potentially available on some AWD variants.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags not common for this model year.
Seatbelts:
Three-point front and rear seatbelts, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player. Options for upgraded stereo systems and speakers.
Climate Control:
Manual or Automatic Climate Control systems available depending on trim.
Driver Assistance
Cruise Control:
Standard on most higher trim levels.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months, whichever comes first (refer to manual for specific conditions).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000-60,000 miles depending on plug type (e.g., platinum vs. standard).
Timing Belt Replacement:
Crucial for 4G63 engines. Typically every 60,000-90,000 miles or 5-7 years due to its interference design. Manual will specify exact interval and related component replacement (tensioner, idler pulleys, water pump).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid (verify specific Mitsubishi recommendation).
Power Steering Fluid:
Automatic Transmission Fluid (ATF) or specific power steering fluid (refer to manual).
Coolant Capacity:
Approx. 6.0 - 7.0 liters (varies by engine and cooling system configuration).
Known Issues
Engine Mounts:
Degradation of engine mounts leading to vibration, especially at idle.
Automatic Transmission:
Occasional hard shifting or slipping in older automatic transmissions, often related to fluid degradation or solenoid issues.
Ignition Coils:
Failure of ignition coils leading to misfires and rough running.
Power Window Motors:
Failure of power window regulator mechanisms or motor failure.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors, a division of the Mitsubishi Group, has a long history in automotive manufacturing, known for engineering prowess, particularly in rallying and performance vehicles (e.g., Lancer Evolution).
Model Evolution
Galant Generations:
The 2000 model belongs to the 8th generation (1996-2004) of the Mitsubishi Galant. This generation saw significant design changes, often featuring more aerodynamic styling and improved interior comfort compared to previous generations.
Production
Manufacturing Location:
Primarily produced in Japan (e.g., Mizushima Plant). Some models may have been assembled in other global locations.
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 2000 Galant are less prominent; however, the Galant line has historically been recognized for value, reliability, and distinctive styling in its segment.
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