Mitsubushi GALANT Full Service & Repair Manual 2001-2003
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: 8th Generation (1998-2003) Production Years Covered: 2001, 2002, 2003 Codes Platform Code: CM 👋 Introduction Market Position Vehicle Segment: Mid-size sedan (family car, often positioned as a sportier alternative to some rivals). Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Malibu. Key Features Design Philosophy: The 8th generation Galant featured a more distinctive styling compared to its predecessor, with a focus on a sporty and aerodynamic profile. Value Proposition: Offered a blend of performance, comfort, and reliability, often at a competitive price point. 📋 Manual Details Coverage Areas Global Coverage: Covers specifications and procedures relevant to North American and European market models. Page Count Estimated Page Count: Over 1500 pages (typical for full factory service manuals of this era). Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF compatible) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, repair, timing belt/chain, cylinder head, pistons, crankshaft, lubrication system, cooling system. Engine Performance: Fuel delivery, ignition system, emissions control, turbocharging (if applicable to specific engine variants). Transmission Manual: Manual transmission (getrag type common) disassembly, assembly, repair, clutch system, shift linkage. Transmission Automatic: Automatic transmission disassembly, assembly, repair, valve body, torque converter, transmission control module (TCM). Drivetrain: Front-wheel drive (FWD) systems, CV joints, driveshafts, differentials (integrated in transmission). Suspension: Front and rear suspension systems (MacPherson strut front, multi-link rear), shock absorbers, springs, control arms, anti-roll bars. Steering: Power steering system, steering rack, steering column, steering wheel, alignment specifications. Brakes: Front and rear brake systems (disc brakes standard), ABS, hydraulic circuits, brake pads, rotors, calipers, master cylinder, proportioning valve. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, wiring diagrams, fuses, relays, body control module (BCM). HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, climate control unit. Body And Interior: Body panel removal and installation, doors, hood, trunk, interior trim, seats, dashboard, windows, locks. Diagnostics: OBD-II (On-Board Diagnostics II) system, diagnostic trouble codes (DTCs), scan tool procedures, troubleshooting guides. Procedures Included Scheduled Maintenance: Detailed oil change procedures, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement. Troubleshooting: Systematic diagnostic procedures for common and complex issues, symptom-based troubleshooting charts. Repair Procedures: Step-by-step repair instructions for all major vehicle systems, including torque specifications and special tool requirements. Component Replacement: Instructions for replacing wear items and major components such as alternators, starters, water pumps, fuel pumps, etc. Wiring Diagrams: Comprehensive and detailed electrical wiring diagrams for all vehicle circuits, including pinouts and component locations. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic fluid checks and maintenance to complete engine and transmission rebuilds. Diagnostic Capabilities: Advanced diagnostic procedures, including sensor readings, actuating components, and interpreting scan tool data. Rebuild Procedures: Detailed instructions for disassembling, inspecting, machining, and reassembling major engine and transmission components. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Printability: Printable on demand, suitable for workshop use. Binding Type Binding Recommendation: N/A (Digital Format) Paper Type Paper Recommendation: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Codes: 4G64 (2.4L Inline-4), 6G72 (3.0L V6 SOHC/DOHC - depending on market and trim). Performance 2.4L Inline 4 Horsepower: Approximately 140-150 hp (varies by specific market tune and emissions equipment). 2.4L Inline 4 Torque: Approximately 150-155 lb-ft. 3.0L V6 Horsepower: Approximately 195-200 hp (SOHC), up to 225 hp (DOHC in performance variants like the GTZ). 3.0L V6 Torque: Approximately 200-210 lb-ft (SOHC), up to 220 lb-ft (DOHC). Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI). Recommended Fuel: Unleaded gasoline, 87 octane (minimum, 91 octane recommended for V6 models for optimal performance). Timing Drive 2.4L Engine Timing Drive: Timing Belt (Interference Engine). 3.0L V6 Engine Timing Drive: Timing Belt (Interference Engine). 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission. Optional Optional Transmission: 4-Speed Automatic Transmission (INVECS-II or similar). Features Automatic Transmission Features: Available Sportronic (manual shifting mode) on some models. 📐 Dimensions Exterior Length: Approx. 188.0 inches (4775 mm). Width: Approx. 70.5 inches (1791 mm). Height: Approx. 56.5 inches (1435 mm). Wheelbase: Approx. 105.0 inches (2667 mm). Wheel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches). Weights Curb Weight: Approx. 3200 - 3400 lbs (1450 - 1540 kg) depending on engine and trim. 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4/5 stars (driver/passenger) for models tested (check specific year/trim for exact ratings). IIHS Side Impact Rating: Good/Acceptable (models tested). Active Features ABS: Standard on most trims; Anti-lock Braking System. Traction Control: Available on higher trims or V6 models. Passive Features Airbags: Front airbags standard; optional side airbags on some trims. Seatbelts: 3-point front and rear seatbelts, pre-tensioners for front belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional...
Detailed oil change procedures, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, symptom-based troubleshooting charts.
Repair Procedures:
Step-by-step repair instructions for all major vehicle systems, including torque specifications and special tool requirements.
Component Replacement:
Instructions for replacing wear items and major components such as alternators, starters, water pumps, fuel pumps, etc.
Wiring Diagrams:
Comprehensive and detailed electrical wiring diagrams for all vehicle circuits, including pinouts and component locations.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic fluid checks and maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostic procedures, including sensor readings, actuating components, and interpreting scan tool data.
Rebuild Procedures:
Detailed instructions for disassembling, inspecting, machining, and reassembling major engine and transmission components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Printability:
Printable on demand, suitable for workshop use.
Binding Type
Binding Recommendation:
N/A (Digital Format)
Paper Type
Paper Recommendation:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
4G64 (2.4L Inline-4), 6G72 (3.0L V6 SOHC/DOHC - depending on market and trim).
Performance
2.4L Inline 4 Horsepower:
Approximately 140-150 hp (varies by specific market tune and emissions equipment).
2.4L Inline 4 Torque:
Approximately 150-155 lb-ft.
3.0L V6 Horsepower:
Approximately 195-200 hp (SOHC), up to 225 hp (DOHC in performance variants like the GTZ).
3.0L V6 Torque:
Approximately 200-210 lb-ft (SOHC), up to 220 lb-ft (DOHC).
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI).
Recommended Fuel:
Unleaded gasoline, 87 octane (minimum, 91 octane recommended for V6 models for optimal performance).
Timing Drive
2.4L Engine Timing Drive:
Timing Belt (Interference Engine).
3.0L V6 Engine Timing Drive:
Timing Belt (Interference Engine).
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission.
Optional
Optional Transmission:
4-Speed Automatic Transmission (INVECS-II or similar).
Features
Automatic Transmission Features:
Available Sportronic (manual shifting mode) on some models.
📐 Dimensions
Exterior
Length:
Approx. 188.0 inches (4775 mm).
Width:
Approx. 70.5 inches (1791 mm).
Height:
Approx. 56.5 inches (1435 mm).
Wheelbase:
Approx. 105.0 inches (2667 mm).
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches).
Weights
Curb Weight:
Approx. 3200 - 3400 lbs (1450 - 1540 kg) depending on engine and trim.
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
4/5 stars (driver/passenger) for models tested (check specific year/trim for exact ratings).
IIHS Side Impact Rating:
Good/Acceptable (models tested).
Active Features
ABS:
Standard on most trims; Anti-lock Braking System.
Traction Control:
Available on higher trims or V6 models.
Passive Features
Airbags:
Front airbags standard; optional side airbags on some trims.
Seatbelts:
3-point front and rear seatbelts, pre-tensioners for front belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio systems with amplifier and subwoofer on higher trims.
Display:
Basic digital or analog displays for climate control and audio; no large touchscreen infotainment in this era.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Available on higher trims.
Connectivity
Bluetooth:
Not available from factory for this model year.
Usb Ports:
Not available from factory for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (using conventional oil). Synthetic oil can extend this to 7,500 miles (12,000 km) or 12 months.
Engine Oil Filter Replacement:
Replace with every oil change.
Timing Belt Replacement:
Recommended every 60,000 to 90,000 miles (96,000 to 145,000 km) or 7 years for both 4G64 and 6G72 engines, as they are interference engines. Consult the manual for exact interval.
Fluid Specifications
Engine Oil Type:
API Service SG, SH, or SJ rated. Viscosity: SAE 5W-30 or 5W-40 is generally recommended, though 10W-30 can be used in warmer climates. Consult manual for precise recommendation.
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 L) for 4-cyl, Approx. 5.5 quarts (5.2 L) for V6, with filter. Always verify with dipstick.
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with deionized water (50/50 mix).
Transmission Fluid Type Automatic:
Mitsubishi DiaQueen ATF SP-II M or equivalent ATF (Dexron III/Mercon compatible, but specific Mitsubishi fluid is preferred).
Transmission Fluid Type Manual:
API GL-4 SAE 75W-90 gear oil. Mitsubishi specifies their own fluid, but equivalents exist.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
CV axles, wheel bearings, front suspension bushings, exhaust system components, O2 sensors.
Engine Performance Issues:
Occasional issues with ignition coils, MAF sensor, and fuel injectors leading to misfires or poor performance. Check for vacuum leaks.
Transmission Issues:
Automatic transmissions can sometimes develop issues related to solenoid packs or valve bodies if fluid is not maintained properly. Manual clutches are generally durable but can wear with use.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history of producing robust and innovative vehicles, with the Galant being a cornerstone of its sedan lineup for many years.
Model Evolution
8Th Gen Introduction:
The 8th generation Galant (1998-2003) represented a significant styling and engineering update from the 7th generation, aiming for a more global appeal.
Production
Manufacturing Location:
Primarily manufactured in Japan (Mizushima Plant) and the United States (Normal, Illinois, USA).
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific major awards for the 2001-2003 models are not widely publicized, the Galant historically received commendations for value and reliability in its segment.
Ratings
Consumer Reports Reliability:
Mixed to Average reliability ratings for this generation, with some years/trims performing better than others. Consult specific year reviews for detailed insights.
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