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Mitsubushi GALANT 1993-1998 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Generation Code: E30/E50/E60/E70/E80 Series (referring to different platform iterations within the period) Model Years Covered: 1993-1998 👋 Introduction Market Position Vehicle Segment: Mid-size sedan, competing in a segment with strong offerings from Japanese and American manufacturers. Known for value and reliability. Competitive Analysis Key Competitors Era: Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Lumina. Key Features Design Philosophy: Often featured aerodynamic styling, comfortable interiors, and a range of powertrain options catering to different consumer needs. Some models offered sportier variants (e.g., GT). Target Audience: Families, commuters, and individuals seeking reliable transportation with a balance of comfort and performance. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital (likely PDF, but specified as Service Repair Manual, implying comprehensive documentation) Page Count: Estimated 800-1200 pages (typical for comprehensive factory service manuals covering multiple variants) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, cylinder head, block assembly, lubrication system, cooling system, fuel system, ignition system, emission control systems (including EGR, EVAP), engine performance diagnostics. Transmission Systems: Manual transmission (5-speed) and Automatic transmission (4-speed) overhaul, diagnosis, and repair. Clutch system, torque converter, hydraulic control systems, shift mechanisms. Drivetrain Systems: Front-wheel drive (FWD) and All-wheel drive (AWD) systems (if applicable to specific models within the range). CV joints, driveshafts, differentials. Suspension And Steering: Front and rear suspension components (struts, control arms, ball joints, bushings), power steering system, steering gear, steering column. Brake Systems: Front and rear disc brakes, hydraulic system, ABS (Anti-lock Braking System) components and diagnosis, parking brake system. Electrical Systems: Battery, charging system, starting system, lighting system, power accessories, instrument panel, wiring diagrams, fuse and relay locations, onboard diagnostics (OBD-I/OBD-II depending on the specific year/market). Body And Chassis: Body panels, doors, windows, interior trim, bumpers, frame/unibody construction, noise, vibration, and harshness (NVH) considerations. Procedures Included Maintenance Procedures: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement, brake pad replacement. Diagnostic Procedures: Troubleshooting guides for common drivability issues, electrical faults, and mechanical problems. Diagnostic trouble code (DTC) interpretation and testing procedures. Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul. Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper replacement, electrical component repair. Specifications And Tolerances: Torque specifications for fasteners, engine clearances, component measurements, fluid capacities, resistance values, pressure readings. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete component overhauls and advanced diagnostics. Includes detailed exploded views, schematics, and troubleshooting trees. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - Searchable text, printable pages, high-resolution diagrams. Print Quality Diagram Resolution: High resolution for clarity of technical illustrations and diagrams. Binding Type Digital Access: Instant download or accessible via cloud platform. Paper Type Physical Manual Analogue: If printed, typically bound with a durable cover, spiral or perfect binding for lay-flat use in a workshop environment. ⚙️ Engine Specifications Primary Engine Engine 1: 2.0L 4G63 SOHC Engine 2: 1.8L 4G93 SOHC Engine 3: 2.5L 6G73 DOHC V6 Engine 4: 2.0L 6A12 DOHC V6 Engine 5: 2.0L 4D68 SOHC Diesel (less common in some markets, but available) Performance Engine 1 Power Approx: 111-135 hp (varies by market and tuning) Engine 1 Torque Approx: 125-130 lb-ft (varies by market and tuning) Engine 3 Power Approx: 170-190 hp (V6 engines) (varies by market and tuning) Engine 3 Torque Approx: 180-200 lb-ft (V6 engines) (varies by market and tuning) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI) for gasoline engines. Indirect injection for diesel. Fuel Type: Unleaded gasoline (Octane rating specified by market), Diesel fuel. 🔧 Transmission Standard Manual Transmission: 5-Speed Manual Optional Automatic Transmission: 4-Speed Automatic Features AWD Availability: Some models may offer All-Wheel Drive (AWD) as an option, particularly with specific engine variants or trim levels. 📐 Dimensions Exterior Length Approx: 4650-4700 mm (varies slightly by generation/trim) Width Approx: 1730-1750 mm Height Approx: 1380-1420 mm Weights Curb Weight Approx: 1300-1550 kg (depending on engine and transmission) 🛡️ Safety Features Ratings Fvhss Ratings Era: Crash safety ratings from this era are generally less standardized than modern ratings. Focus on structural integrity and basic passive safety. Active Features ABS: Anti-lock Braking System (ABS) available on higher trims and later models. Traction Control: Traction Control System (TCS) may be available on select performance-oriented or luxury trims. Passive Features Airbags: Driver and front passenger airbags were becoming standard or optional during this period. Side airbags were rare. Seatbelts: Three-point seatbelts with pretensioners for front occupants were common. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player on higher trims or later models. Basic speaker configurations. Climate Control: Manual HVAC (Heating, Ventilation, Air Conditioning) systems. Automatic climate control may have been an option on premium trims. Driver Assistance Cruise Control:...
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Sku: 29399
Collecties: ALL Mitsubishi

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Mitsubushi GALANT 1993-1998 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Generation Code:
E30/E50/E60/E70/E80 Series (referring to different platform iterations within the period)
Model Years Covered:
1993-1998
👋 Introduction
Market Position
Vehicle Segment:
Mid-size sedan, competing in a segment with strong offerings from Japanese and American manufacturers. Known for value and reliability.
Competitive Analysis
Key Competitors Era:
Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Lumina.
Key Features
Design Philosophy:
Often featured aerodynamic styling, comfortable interiors, and a range of powertrain options catering to different consumer needs. Some models offered sportier variants (e.g., GT).
Target Audience:
Families, commuters, and individuals seeking reliable transportation with a balance of comfort and performance.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital (likely PDF, but specified as Service Repair Manual, implying comprehensive documentation)
Page Count:
Estimated 800-1200 pages (typical for comprehensive factory service manuals covering multiple variants)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, cylinder head, block assembly, lubrication system, cooling system, fuel system, ignition system, emission control systems (including EGR, EVAP), engine performance diagnostics.
Transmission Systems:
Manual transmission (5-speed) and Automatic transmission (4-speed) overhaul, diagnosis, and repair. Clutch system, torque converter, hydraulic control systems, shift mechanisms.
Drivetrain Systems:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems (if applicable to specific models within the range). CV joints, driveshafts, differentials.
Suspension And Steering:
Front and rear suspension components (struts, control arms, ball joints, bushings), power steering system, steering gear, steering column.
Brake Systems:
Front and rear disc brakes, hydraulic system, ABS (Anti-lock Braking System) components and diagnosis, parking brake system.
Electrical Systems:
Battery, charging system, starting system, lighting system, power accessories, instrument panel, wiring diagrams, fuse and relay locations, onboard diagnostics (OBD-I/OBD-II depending on the specific year/market).
Body And Chassis:
Body panels, doors, windows, interior trim, bumpers, frame/unibody construction, noise, vibration, and harshness (NVH) considerations.
Procedures Included
Maintenance Procedures:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement, brake pad replacement.
Diagnostic Procedures:
Troubleshooting guides for common drivability issues, electrical faults, and mechanical problems. Diagnostic trouble code (DTC) interpretation and testing procedures.
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul. Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper replacement, electrical component repair.
Specifications And Tolerances:
Torque specifications for fasteners, engine clearances, component measurements, fluid capacities, resistance values, pressure readings.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete component overhauls and advanced diagnostics. Includes detailed exploded views, schematics, and troubleshooting trees.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) - Searchable text, printable pages, high-resolution diagrams.
Print Quality
Diagram Resolution:
High resolution for clarity of technical illustrations and diagrams.
Binding Type
Digital Access:
Instant download or accessible via cloud platform.
Paper Type
Physical Manual Analogue:
If printed, typically bound with a durable cover, spiral or perfect binding for lay-flat use in a workshop environment.
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.0L 4G63 SOHC
Engine 2:
1.8L 4G93 SOHC
Engine 3:
2.5L 6G73 DOHC V6
Engine 4:
2.0L 6A12 DOHC V6
Engine 5:
2.0L 4D68 SOHC Diesel (less common in some markets, but available)
Performance
Engine 1 Power Approx:
111-135 hp (varies by market and tuning)
Engine 1 Torque Approx:
125-130 lb-ft (varies by market and tuning)
Engine 3 Power Approx:
170-190 hp (V6 engines) (varies by market and tuning)
Engine 3 Torque Approx:
180-200 lb-ft (V6 engines) (varies by market and tuning)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI) for gasoline engines. Indirect injection for diesel.
Fuel Type:
Unleaded gasoline (Octane rating specified by market), Diesel fuel.
🔧 Transmission
Standard
Manual Transmission:
5-Speed Manual
Optional
Automatic Transmission:
4-Speed Automatic
Features
AWD Availability:
Some models may offer All-Wheel Drive (AWD) as an option, particularly with specific engine variants or trim levels.
📐 Dimensions
Exterior
Length Approx:
4650-4700 mm (varies slightly by generation/trim)
Width Approx:
1730-1750 mm
Height Approx:
1380-1420 mm
Weights
Curb Weight Approx:
1300-1550 kg (depending on engine and transmission)
🛡️ Safety Features
Ratings
Fvhss Ratings Era:
Crash safety ratings from this era are generally less standardized than modern ratings. Focus on structural integrity and basic passive safety.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims and later models.
Traction Control:
Traction Control System (TCS) may be available on select performance-oriented or luxury trims.
Passive Features
Airbags:
Driver and front passenger airbags were becoming standard or optional during this period. Side airbags were rare.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants were common.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player on higher trims or later models. Basic speaker configurations.
Climate Control:
Manual HVAC (Heating, Ventilation, Air Conditioning) systems. Automatic climate control may have been an option on premium trims.
Driver Assistance
Cruise Control:
Standard on most models or widely available as an option.
Connectivity
Connectivity Features Era:
Limited by modern standards. Primarily focused on basic functionality. No integrated Bluetooth, USB, or advanced smartphone mirroring.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months, whichever comes first (refer to manual for specific engine/oil type).
Spark Plug Replacement:
Typically between 30,000-100,000 miles depending on plug type (copper, platinum, iridium).
Timing Belt Replacement:
Crucial for interference engines (like many 4G63 variants); typically every 60,000-90,000 miles or 5-7 years. Manual will specify exact interval.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 recommended (refer to manual for specific viscosity based on temperature).
Engine Oil Capacity:
Approximately 4.0-4.5 liters (4.2-4.8 US quarts) for 4-cylinder engines, V6 may be slightly higher. Manual required for exact capacity.
Transmission Fluid Type Manual:
API GL-4 SAE 75W-90 gear oil or equivalent.
Transmission Fluid Type Automatic:
Mitsubishi SPIII ATF or equivalent Dexron III/Mercon. Manual required for exact specification.
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Manual will specify OAT/HOAT requirements if applicable.
Known Issues
Engine 4G63 Specific:
Potential for head gasket failure under high stress or mileage, oil leaks from valve cover and oil pan gaskets, timing belt maintenance is critical to prevent catastrophic engine damage.
Automatic Transmission Common:
Slipping or delayed shifts can occur with age and wear, especially if fluid maintenance is neglected. Torque converter issues can also arise.
Suspension Wear:
Ball joints, tie rod ends, and control arm bushings are wear items that can lead to steering looseness and tire wear.
Electrical Concerns:
Corroded grounds, failing alternators, and issues with power window regulators or central locking systems are not uncommon with age.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Focus:
Mitsubishi Motors has a history of producing reliable and technologically advanced vehicles, often with a focus on performance and innovation (e.g., Lancer Evolution lineage).
Model Evolution
Galant Lineage Context:
The Galant is a long-standing model for Mitsubishi, evolving through various platform generations. The 1993-1998 period represents a significant generation known for its styling and introduction of advanced engine technologies.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with potential assembly in other global markets.
🏆 Awards & Recognition
Recognitions
Model Reputation Era:
While specific awards for the 1993-1998 Galant might be limited to regional or niche publications, the model generally held a reputation for solid engineering and value within its class.
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