Basic Information Identification Make: Mitsubishi Model: Galant Year Range: 1996-2003 Generation Generation Name: Eighth Generation (E80/E90) Introduction Market Position Market Position: The Mitsubishi Galant of this era competed in the mid-size sedan segment against vehicles like the Toyota Camry, Honda Accord, Nissan Altima, and Ford Taurus. It offered a blend of style, performance, and value. Competitive Analysis Competitive Analysis: Positioned as a sportier alternative to some rivals, the Galant often highlighted its styling and available V6 engines. This manual provides the depth needed to maintain and repair these specific attributes. Key Features Key Features: Comprehensive coverage for all models/trims/engines/transmissions, detailed diagrams, professional-level repair procedures, electrical troubleshooting, and diagnostic information. Manual Details Coverage Areas Vehicles Covered: All Mitsubishi Galant models, engines, trim levels, and transmission types from 1996 to 2003. Page Count Page Count Estimate: Estimated 1000+ pages (typical for a comprehensive workshop manual) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF (Portable Document Format) Manual Coverage Systems Covered Major Systems: Engine Service/Repair, Transmission Service/Repair (Automatic & Manual), Brake System, Wiring Diagram, Electrical System, Suspension, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, HVAC (Heater/Air Conditioning), Engine Control System, Chassis/Body, Restraint System (Airbags/Seatbelts), Interior Components, Differential/Drive Axle. Procedures Included Repair Procedures: Detailed step-by-step repair procedures, disassembly, assembly, cleaning, reinstallation, troubleshooting, diagnostics, maintenance, and periodic lubrication. Technical Depth Technical Depth: Comprehensive, professional-level technical information used by dealership technicians, covering routine maintenance to complex engine and transmission rebuilds, including electrical diagnostics and component testing. Manual Specifications File Format File Format Details: PDF, allowing for zoom in/out functionality, full printability, and compatibility with Adobe PDF Reader. Print Quality Print Quality: High-resolution digital reproduction, intended for clear printing of diagrams, illustrations, and text. Binding Type Binding Type: Digital Download (No physical binding; print as needed) Paper Type Paper Type: N/A (Digital format) Engine Specifications Primary Engine Common Engines: 2.4L 4G64 SOHC I4, 3.0L 6G72 SOHC V6 (Montero/Eclipse engine shared) Performance Horsepower Torque Range: Approx. 140-150 hp for 2.4L, approx. 170-200 hp for 3.0L V6 (specific figures vary by year and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Transmission Standard Standard Transmission: Typically a 5-speed manual or 4-speed automatic, depending on engine and trim. Optional Optional Transmission: 4-speed automatic was common, particularly with the V6 engine. Features Transmission Features: Includes information on power transfer units (PTUs) for FWD/AWD variants if applicable. Dimensions Exterior Exterior Dimensions: Sedan body style, typical mid-size dimensions (specific lengths, widths, heights vary by year and market, but generally around 185-190 inches length). Weights Curb Weight: Approximately 3100-3400 lbs (1400-1550 kg), depending on engine and equipment. Safety Features Ratings Safety Ratings: NHTSA/IIHS ratings vary by model year and specific test. Consult specific year documentation for details. Likely 4-star front impact ratings in its time. Active Features Active Safety: Anti-lock Braking System (ABS) often standard or optional. Passive Features Passive Safety: Driver and front passenger airbags were standard throughout most of this generation. Side airbags were optional on later models. Technology Features Infotainment Infotainment System: Basic AM/FM/Cassette/CD player systems, often with optional premium audio packages. Digital displays for climate control and clock. Driver Assistance Driver Assistance Features: Limited driver assistance features by modern standards. Primarily focused on core driving functions. Connectivity Connectivity Features: No integrated Bluetooth or USB connectivity. Some models may have had optional cellular phone integration kits. Maintenance Service Intervals Recommended Service Intervals: Oil changes: every 3,750-5,000 miles (6,000-8,000 km) or 6 months, whichever comes first. Spark plugs: typically every 60,000-100,000 miles. Timing belt (4G64 engine): critical at 60,000-90,000 miles (consult manual for exact interval). Refer to manual for detailed schedule. Fluid Specifications Engine Oil Spec: API Service SG/SH or higher. Viscosity typically SAE 5W-30 or 5W-40, depending on climate. Refer to manual for precise specifications. Coolant Spec: Ethylene glycol-based antifreeze. Typically a 50/50 mix with distilled water. Consult manual for specific type (e.g., long-life or conventional). Transmission Fluid Spec: Automatic: ATF SP-II or equivalent (e.g., Dexron III). Manual: GL-4 or GL-5 gear oil. Known Issues Common Issues: Head gasket leaks (especially on early 4G64 engines), timing belt failure (if not replaced on schedule), power steering leaks, automatic transmission shifting issues, catalytic converter failures, minor electrical gremlins. Vehicle History Brand Heritage Brand Heritage: Mitsubishi Motors has a long history in automotive manufacturing, known for vehicles with accessible technology and performance, including rally heritage with models like the Lancer Evolution. Model Evolution Model Evolution: The eighth generation Galant (E80/E90) represented a significant redesign, moving to a more aerodynamic and curvaceous styling. It offered both 4-cylinder and V6 engine options, and some markets received all-wheel-drive (AWD) variants. Production Production Years: Eighth generation production ran from 1993 (Japan) / 1994 (North America) through 2003 globally. Awards & Recognition Recognitions Industry Recognitions: While specific major awards for this generation are less prominent than some competitors, it was...