Mitsubishi Galant 2004 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 2004 Codes Platform: Mitsubishi PS platform 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Families, commuters, and those seeking a reliable and comfortable sedan with a focus on value. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu. Key Features Design: The 2004 Galant featured a distinctive 'wedge' styling and was known for its comfortable interior and generally reliable powertrain options. Value Proposition: Offered a balance of features, comfort, and affordability compared to some rivals, often with aggressive pricing. 📋 Manual Details Coverage Areas Manual Type: Complete Official Factory Service Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but implied to be extensive) 📖 Manual Coverage Systems Covered Engine: Covers all aspects of engine operation, including maintenance, diagnostics, repair, and overhaul for all available engine variants. Transmission: Detailed coverage of automatic and manual transmission systems, including removal, installation, overhaul, and diagnostics. Brakes: Comprehensive information on ABS, brake hydraulics, caliper and rotor service, parking brake, and troubleshooting brake system faults. Electrical System: Extensive coverage of the vehicle's electrical system, including wiring diagrams, component testing, diagnostics for lighting, ignition, charging, starting, and power accessories. Suspension Steering: Detailed procedures for front and rear suspension components, steering system maintenance, alignment specifications, and troubleshooting. HVAC: Information on air conditioning system service, refrigerant handling, climate control unit diagnostics, and heater core replacement. Body Chassis: Covers exterior and interior body panels, doors, windows, locks, and chassis component repairs. Exhaust System: Details on exhaust manifold, catalytic converter, mufflers, and pipe replacement. Fuel System: Coverage of fuel pump, injectors, fuel filter replacement, fuel pressure testing, and evaporative emission control (EVAP). Procedures Included Maintenance: Includes routine maintenance procedures such as oil changes, filter replacements, fluid checks and top-offs, and tune-ups. Diagnostics: Detailed diagnostic flowcharts and troubleshooting steps for identifying and resolving common and complex vehicle issues. Repair: Step-by-step repair procedures for virtually all mechanical and electrical components of the vehicle. Overhaul: In-depth instructions for complete engine and transmission overhauls. Troubleshooting: Systematic approach to diagnosing and fixing various problems, often with detailed symptom-to-cause correlation. Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to complex electrical diagnostics and complete engine rebuilds. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable due to being an official factory manual. Print Quality Printability: Designed for printing, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G64 (2.4L SOHC Inline-4) Displacement 1: 2351 cc (2.4 Liters) Horsepower 1: 140 hp @ 5500 rpm (approx.) Torque 1: 147 lb-ft @ 3500 rpm (approx.) Optional Engine Engine Code 2: 6G72 (3.0L SOHC V6) Displacement 2: 2972 cc (3.0 Liters) Horsepower 2: 195 hp @ 5500 rpm (approx.) Torque 2: 203 lb-ft @ 3750 rpm (approx.) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Management ECU Type: Manufacturer-specific Engine Control Unit (ECU) Emission Controls: Catalytic converter, O2 sensors, EVAP system. 🔧 Transmission Standard Transmission Type 1: 4-speed Automatic (FWD) Optional Transmission Type 2: 5-speed Manual (available on some 4-cylinder models) Features FWD Layout: All models are front-wheel drive. Fluid Specification Automatic Transmission Fluid: Mitsubishi Diaqueen SPIII (or equivalent ATF SP III) Fluid Capacity Automatic Transmission Capacity: Approximately 7.2 liters (7.6 US quarts) for a dry fill, less for a drain and refill. 📐 Dimensions Exterior Length: 4800 mm (189.0 inches) Width: 1775 mm (69.9 inches) Height: 1430 mm (56.3 inches) Wheelbase: 2710 mm (106.7 inches) Weights Curb Weight Min: Approximately 1460 kg (3219 lbs) for 4-cylinder manual. Curb Weight Max: Approximately 1550 kg (3417 lbs) for V6 automatic. Cargo Trunk Volume: Approximately 0.42 cubic meters (15 cubic feet) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: Good (refer to specific NHTSA reports for exact year/testing conditions) NHTSA Passenger Front Impact: Good (refer to specific NHTSA reports for exact year/testing conditions) Active Features ABS: Standard on most trims, Anti-lock Braking System. Traction Control: Optional on some models, Traction Control System (TCS). Passive Features Airbags Front: Driver and front passenger airbags. Airbags Side: Optional front side-impact airbags. Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD stereo system, some models may have premium audio with cassette tape player. Navigation: Optional factory navigation system was available on higher trim levels. Driver Assistance Cruise Control: Standard on most trims. Connectivity Power Accessories: Power windows, power door locks, power mirrors. 🔧 Maintenance Service Intervals Oil Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions). Fluid Specifications Engine Oil Type: API Certified SAE 5W-30 (Synthetic blend...
Families, commuters, and those seeking a reliable and comfortable sedan with a focus on value.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu.
Key Features
Design:
The 2004 Galant featured a distinctive 'wedge' styling and was known for its comfortable interior and generally reliable powertrain options.
Value Proposition:
Offered a balance of features, comfort, and affordability compared to some rivals, often with aggressive pricing.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Official Factory Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but implied to be extensive)
📖 Manual Coverage
Systems Covered
Engine:
Covers all aspects of engine operation, including maintenance, diagnostics, repair, and overhaul for all available engine variants.
Transmission:
Detailed coverage of automatic and manual transmission systems, including removal, installation, overhaul, and diagnostics.
Brakes:
Comprehensive information on ABS, brake hydraulics, caliper and rotor service, parking brake, and troubleshooting brake system faults.
Electrical System:
Extensive coverage of the vehicle's electrical system, including wiring diagrams, component testing, diagnostics for lighting, ignition, charging, starting, and power accessories.
Suspension Steering:
Detailed procedures for front and rear suspension components, steering system maintenance, alignment specifications, and troubleshooting.
HVAC:
Information on air conditioning system service, refrigerant handling, climate control unit diagnostics, and heater core replacement.
Body Chassis:
Covers exterior and interior body panels, doors, windows, locks, and chassis component repairs.
Exhaust System:
Details on exhaust manifold, catalytic converter, mufflers, and pipe replacement.
Fuel System:
Coverage of fuel pump, injectors, fuel filter replacement, fuel pressure testing, and evaporative emission control (EVAP).
Procedures Included
Maintenance:
Includes routine maintenance procedures such as oil changes, filter replacements, fluid checks and top-offs, and tune-ups.
Diagnostics:
Detailed diagnostic flowcharts and troubleshooting steps for identifying and resolving common and complex vehicle issues.
Repair:
Step-by-step repair procedures for virtually all mechanical and electrical components of the vehicle.
Overhaul:
In-depth instructions for complete engine and transmission overhauls.
Troubleshooting:
Systematic approach to diagnosing and fixing various problems, often with detailed symptom-to-cause correlation.
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complex electrical diagnostics and complete engine rebuilds. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable due to being an official factory manual.
Print Quality
Printability:
Designed for printing, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G64 (2.4L SOHC Inline-4)
Displacement 1:
2351 cc (2.4 Liters)
Horsepower 1:
140 hp @ 5500 rpm (approx.)
Torque 1:
147 lb-ft @ 3500 rpm (approx.)
Optional Engine
Engine Code 2:
6G72 (3.0L SOHC V6)
Displacement 2:
2972 cc (3.0 Liters)
Horsepower 2:
195 hp @ 5500 rpm (approx.)
Torque 2:
203 lb-ft @ 3750 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU Type:
Manufacturer-specific Engine Control Unit (ECU)
Emission Controls:
Catalytic converter, O2 sensors, EVAP system.
🔧 Transmission
Standard Transmission
Type 1:
4-speed Automatic (FWD)
Optional Transmission
Type 2:
5-speed Manual (available on some 4-cylinder models)
Approximately 7.2 liters (7.6 US quarts) for a dry fill, less for a drain and refill.
📐 Dimensions
Exterior
Length:
4800 mm (189.0 inches)
Width:
1775 mm (69.9 inches)
Height:
1430 mm (56.3 inches)
Wheelbase:
2710 mm (106.7 inches)
Weights
Curb Weight Min:
Approximately 1460 kg (3219 lbs) for 4-cylinder manual.
Curb Weight Max:
Approximately 1550 kg (3417 lbs) for V6 automatic.
Cargo
Trunk Volume:
Approximately 0.42 cubic meters (15 cubic feet)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Good (refer to specific NHTSA reports for exact year/testing conditions)
NHTSA Passenger Front Impact:
Good (refer to specific NHTSA reports for exact year/testing conditions)
Active Features
ABS:
Standard on most trims, Anti-lock Braking System.
Traction Control:
Optional on some models, Traction Control System (TCS).
Passive Features
Airbags Front:
Driver and front passenger airbags.
Airbags Side:
Optional front side-impact airbags.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo system, some models may have premium audio with cassette tape player.
Navigation:
Optional factory navigation system was available on higher trim levels.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions).
Fluid Specifications
Engine Oil Type:
API Certified SAE 5W-30 (Synthetic blend recommended).
Engine Oil Capacity:
4.5 liters (4.8 US quarts) with filter change for 2.4L, 4.2 liters (4.4 US quarts) with filter change for 3.0L V6.
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with long-life additives).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Mitsubishi Genuine Power Steering Fluid or equivalent DEXRON®-III (or compatible ATF).
Known Issues
Engine Mounts:
Wear and tear on engine mounts can lead to increased vibration and noise.
Timing Belt:
The 4G64 engine uses a timing belt that requires replacement at recommended intervals (e.g., 60,000-100,000 miles) to prevent catastrophic engine damage.
Catalytic Converter:
Can fail over time, leading to performance issues and check engine lights.
Automatic Transmission:
Some units may experience shifting issues or premature wear if not maintained properly.
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer.
Model Evolution
Generation 8:
The 2004 model year represents the final iteration of the eighth generation Galant (produced from 1998-2003 in Japan, with North American production continuing until 2004).
North American Market:
The Galant was a popular sedan in North America, known for its distinctive styling and value proposition.
Production
Manufacturing Location:
North American models were primarily assembled in Normal, Illinois, USA.
🏆 Awards & Recognition
Recognitions
Safety Award Example:
While specific awards for the 2004 model are less common, the Galant platform often received 'Good' ratings in IIHS crash tests for its generation.
Ratings
Consumer Reports General:
Consumer Reports typically rated the Galant as average to below-average in predicted reliability compared to segment leaders during this period, often citing issues with the transmission and electrical systems.
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