Mitsubishi Galant 2006 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 2006 Generation: E15A Market: North America 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: DIY enthusiasts, independent repair shops, owners seeking detailed service information Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu Key Features Vehicle Strengths: Reliability, comfortable ride, often available with V6 engines, practical interior space Manual Value Proposition: Empowers owners to perform maintenance and repairs, saving money and extending vehicle life; provides professional-level diagnostic information 📋 Manual Details Coverage Areas Content Type: Complete Factory Service Repair Manual Page Count: Hundreds of Pages (Exact count not specified, but implies comprehensive) Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system Engine Management: Fuel injection system (MPI), ignition system, emission control systems, sensor descriptions and testing, ECU diagnosis Transmission Manual: Clutch system, manual transmission assembly, disassembly, gears, bearings, linkages, fluid specifications Transmission Automatic: Automatic transmission assembly, disassembly, torque converter, hydraulic control, valve body, planetary gear sets, electronic control unit (TCU), fluid specifications Drivetrain: Front-wheel drive (FWD) system, axles, driveshafts, CV joints, differentials Suspension: Front suspension (MacPherson struts), rear suspension (multi-link), springs, shock absorbers, control arms, bushings, wheel alignment specifications Steering: Power steering system, steering gear, pump, hoses, steering column, tie rods, alignment Brakes: Front disc brakes, rear disc brakes (or drum depending on trim), hydraulic system, master cylinder, brake booster, ABS system, parking brake, fluid specifications Electrical System: Battery, charging system (alternator, starter), lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, horn, fuse box locations and diagrams, relay functions Body And Frame: Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass, seals, chassis structure HVAC: Heating, ventilation, and air conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, operation and diagnosis Safety Systems: Airbag system (SRS) components and diagnosis, seatbelt mechanisms Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad replacement, belt inspection and replacement, tire rotation Troubleshooting: Diagnostic charts for common symptoms (e.g., engine no-start, poor performance, strange noises), fault code interpretation and resolution Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation Diagnostics: Detailed procedures for using diagnostic tools (e.g., OBD-II scanner), voltage and resistance checks for electrical components, pressure testing for fuel and cooling systems Replacements: Replacement procedures for all major and minor components across all systems Adjustments: Torque specifications for fasteners, wheel alignment adjustments, parking brake adjustments, belt tension adjustments Technical Depth Scope: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Detail Level: Detailed diagnostic procedures, exploded views of components, wiring diagrams, component specifications Specifications: Torque values, clearances, fluid types and capacities, electrical resistance values, diagnostic parameters Wiring Diagrams: Complete electrical system wiring diagrams for all major circuits Special Tools: Identification of necessary special tools for specific repair procedures 📊 Manual Specifications File Format Type: PDF Searchable: Likely searchable text-based PDF (standard for good quality manuals) Print Quality Resolution: High resolution suitable for printing individual pages or the entire manual Binding Type Delivery Method: Digital Download (PDF) Paper Type Printing Recommendation: Standard printer paper for home or professional printing ⚙️ Engine Specifications Primary Engine Engine Code: 4G69 (2.4L SOHC MIVEC) Displacement: 2378 cc (2.4 Liters) Configuration: Inline-4 Cylinder Valvetrain: SOHC (Single Overhead Camshaft) with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Performance Horsepower: 157 hp @ 5700 rpm (approx.) Torque: 162 lb-ft @ 4000 rpm (approx.) Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Optional Engine Engine Code: 6G75 (3.8L SOHC MIVEC V6) Displacement: 3828 cc (3.8 Liters) Configuration: V6 Horsepower: 230 hp @ 5700 rpm (approx.) Torque: 255 lb-ft @ 4000 rpm (approx.) 🔧 Transmission Standard Type: 5-speed Manual Transmission (often standard on base models) Optional Type: 4-speed Automatic Transmission (INVECS-II) Features: Sportronic (Manumatic shifting capability) Fluid Specifications Manual Fluid: API GL-4, SAE 75W-85 or SAE 75W-90 gear oil (Consult manual for specific Mitsubishi specification) Automatic Fluid: DIAQueen ATF-SP III (or equivalent DEXRON III/MERCON compatible ATF, verify specific application) 📐 Dimensions Exterior Length: Approx. 189.1 inches (4803 mm) Width: Approx. 70.7 inches (1796 mm) Height: Approx. 57.7 inches (1466 mm) Wheelbase: Approx. 106.3 inches (2700 mm) Weights Curb Weight: Approx. 3250-3450 lbs (1474-1565 kg) depending on trim and engine 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver and Passenger) NHTSA Side Impact: 5-Star (Front and Rear Passengers) IIHS Front Impact Small Overlap: Not tested or rated for this specific year Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Traction Control System (TCS) on some trims Electronic Stability Control: Available Electronic Stability Control (ESC) on some trims Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, available front and...
Battery, charging system (alternator, starter), lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, horn, fuse box locations and diagrams, relay functions
Body And Frame:
Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass, seals, chassis structure
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, operation and diagnosis
Safety Systems:
Airbag system (SRS) components and diagnosis, seatbelt mechanisms
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad replacement, belt inspection and replacement, tire rotation
Troubleshooting:
Diagnostic charts for common symptoms (e.g., engine no-start, poor performance, strange noises), fault code interpretation and resolution
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation
Diagnostics:
Detailed procedures for using diagnostic tools (e.g., OBD-II scanner), voltage and resistance checks for electrical components, pressure testing for fuel and cooling systems
Replacements:
Replacement procedures for all major and minor components across all systems
Adjustments:
Torque specifications for fasteners, wheel alignment adjustments, parking brake adjustments, belt tension adjustments
Technical Depth
Scope:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
5-speed Manual Transmission (often standard on base models)
Optional
Type:
4-speed Automatic Transmission (INVECS-II)
Features:
Sportronic (Manumatic shifting capability)
Fluid Specifications
Manual Fluid:
API GL-4, SAE 75W-85 or SAE 75W-90 gear oil (Consult manual for specific Mitsubishi specification)
Automatic Fluid:
DIAQueen ATF-SP III (or equivalent DEXRON III/MERCON compatible ATF, verify specific application)
📐 Dimensions
Exterior
Length:
Approx. 189.1 inches (4803 mm)
Width:
Approx. 70.7 inches (1796 mm)
Height:
Approx. 57.7 inches (1466 mm)
Wheelbase:
Approx. 106.3 inches (2700 mm)
Weights
Curb Weight:
Approx. 3250-3450 lbs (1474-1565 kg) depending on trim and engine
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
NHTSA Side Impact:
5-Star (Front and Rear Passengers)
IIHS Front Impact Small Overlap:
Not tested or rated for this specific year
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS) on some trims
Electronic Stability Control:
Available Electronic Stability Control (ESC) on some trims
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, available front and rear side curtain airbags
Seatbelts:
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional Rockford Fosgate premium audio system, auxiliary input jack
Navigation:
Optional factory-installed navigation system
Driver Assistance
Cruise Control:
Standard cruise control
Tire Pressure Monitoring:
Not typically standard on this model year
Connectivity
Bluetooth:
Not typically standard on this model year, aftermarket solutions available
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first; or 7,500 miles (12,000 km) or 6 months with synthetic oil (refer to owner's manual for exact specification)
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km)
Cabin Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 15,000-30,000 miles (24,000-48,000 km)
Spark Plugs:
Platinum or Iridium spark plugs typically have a longer interval, check manual for specific mileage (e.g., 60,000-100,000 miles)
Transmission Fluid Change:
Every 30,000 miles (48,000 km) for automatic transmission, or as indicated in owner's manual. Manual transmission fluid typically has a longer service interval.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 Quarts (4.3 Liters) with filter for 2.4L engine; Approx. 5.0 Quarts (4.7 Liters) with filter for 3.8L V6 engine
Engine Oil Type:
SAE 5W-30 (API Certified, ILSAC GF-4 or newer)
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol based coolant with 50% deionized water)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Mounts:
Premature wear and failure of engine mounts leading to vibrations and clunking noises
Suspension Components:
Wear on sway bar links, control arm bushings, and ball joints, leading to knocking or rattling sounds
Power Steering:
Leaking power steering pump or hoses, or noisy operation
Catalytic Converter:
Occasional failure or clogging, especially on higher mileage vehicles
Automatic Transmission:
Hesitation or rough shifting, potential for solenoid issues (less common than some competitors)
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Established Japanese automaker with a long history in automotive manufacturing and motorsports.
Model Evolution
Galant Lineage:
The Galant has been produced since 1969, evolving through multiple generations with various body styles and powertrains. The 2006 model is part of the eighth generation (1996-2006), which saw a significant design update in 2004.
Production
Manufacturing Location:
United States (Normal, Illinois) and Japan
🏆 Awards & Recognition
Recognitions
Jd Power Dependability:
Mitsubishi models generally ranked in the mid-to-lower tier for dependability in this era, though specific Galant awards are less common.
Ratings
Consumer Reports Ratings:
Mixed ratings for reliability and owner satisfaction, often outshone by key Japanese competitors.
Certifications
Emissions Standards:
Compliant with EPA emissions standards for the 2006 model year.
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