🏷️ Basic Information Identification Make: Mitsubishi Model: L400 Common Name: Delica Generation Generation Code: Second Generation (PA/PB/PC/PD series) Generation Years: 1994-2007 Codes Platform Code: Space Gear/Van 👋 Introduction Market Position Segment: Compact to mid-size minivan/MPV, often marketed as a 'leisure vehicle' or 'van'. Target Audience: Families, small businesses, recreational users seeking versatile cargo and passenger capacity. Competitive Analysis Key Competitors Era: Toyota HiAce, Nissan Vanette, Honda Odyssey (early models), Mazda Bongo Friendee. Key Features Versatility: Offered in various configurations including passenger, cargo, and specialized models (e.g., camper). Drivetrain Options: Rear-wheel drive (RWD) and available Four-Wheel Drive (4WD) with advanced traction systems (e.g., Super Select 4WD). Engine Options: Known for durable diesel engines, but gasoline variants were also available. 📋 Manual Details Coverage Areas Covered Years: 1995, 1996, 1997, 1998, 1999 Market Segment: Global (excluding North America where sold as Mitsubishi Van) Body Styles Covered: Van, Minivan, Passenger Van, Cargo Van (specific configurations may vary by region) Page Count Estimated Pages: 500+ Manual Type Type: Electrical Wiring Service Manual Purpose: Diagnostic, troubleshooting, and repair of the vehicle's electrical systems. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain Electrical: Engine Control Module (ECM) wiring, fuel injection system, ignition system, emissions control systems, starter, alternator, battery. Chassis Electrical: ABS (Anti-lock Braking System), SRS (Supplemental Restraint System/Airbags), power steering, lighting (headlights, taillights, interior), horn, wipers, washers, power windows, power locks, mirrors. Comfort Convenience: HVAC (Heating, Ventilation, Air Conditioning) controls, audio system wiring, central locking, remote keyless entry (if equipped), interior lighting, seat adjustment (power), sunroof operation (if equipped). Instrumentation: Instrument cluster wiring, gauges, warning lights, diagnostic connectors (OBD-I/OBD-II depending on specific configuration). Lighting Signals: Detailed diagrams for all exterior and interior lighting, turn signals, brake lights, hazard lights. Engine Control Logic: Explanation of electrical signals and logic for engine management. Procedures Included Troubleshooting: Step-by-step diagnostic procedures for electrical faults, symptom-based troubleshooting guides, component testing methods. Component Testing: Resistance, voltage, and continuity testing procedures for various electrical components. Wiring Diagrams: Comprehensive, detailed wiring diagrams for all electrical systems, showing wire colors, connectors, pinouts, and component locations. Connector Identification: Identification and pin-out information for various electrical connectors used throughout the vehicle. Fuse Relay Locations: Detailed location charts and diagrams for all fuse boxes and relay panels. Technical Depth Depth: Comprehensive diagnostic and repair information for automotive technicians and experienced DIYers. Covers detailed circuit analysis and troubleshooting. Not a basic maintenance guide. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text within the PDF for keywords and component names. Print Quality Quality: Professional-grade, with clear diagrams and legible text suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common Diesel: 4D56 Engine Type Common Diesel: 2.5L Inline-4 SOHC Turbocharged Diesel Displacement Common Diesel: 2477 cc Horsepower Common Diesel: 80-100 hp (approximate, varies by tune) Torque Common Diesel: 140-170 lb-ft (approximate, varies by tune) Secondary Engine Gasoline Engine Code Common Gasoline: 4G64 Engine Type Common Gasoline: 2.4L Inline-4 SOHC MPI Gasoline Displacement Common Gasoline: 2351 cc Horsepower Common Gasoline: 110-125 hp (approximate) Torque Common Gasoline: 140-150 lb-ft (approximate) Fuel System Fuel Delivery Diesel: Indirect Injection (IDI) with Turbocharger and often Glow Plugs for cold starting. Fuel Delivery Gasoline: Multi-Point Fuel Injection (MPI) Performance 0 60 Mph Diesel: 15-20 seconds (approximate, highly dependent on configuration and load) 0 60 Mph Gasoline: 12-16 seconds (approximate, highly dependent on configuration and load) 🔧 Transmission Standard Transmission Type Diesel: 4-speed Automatic Transmission Type Gasoline: 4-speed Automatic Optional Transmission Type Diesel Manual: 5-speed Manual Transmission Type Gasoline Manual: 5-speed Manual Features 4Wd System: Available with Mitsubishi's 'Super Select 4WD' system, offering 2H, 4H, 4H Lock, and 4LLc modes. Fluid Specification Automatic Transmission Fluid: Diamond ATF SP-III or equivalent (check specific manual for exact part number). Manual Transmission Fluid: Hypoid gear oil API GL-4, SAE 75W-90 or 80W-90 (check specific manual). 📐 Dimensions Exterior Length: Approx. 4,500 - 4,900 mm (varies by body style) Width: Approx. 1,690 - 1,790 mm Height: Approx. 1,900 - 2,100 mm (depending on roof options) Interior Seating Capacity: 7 to 8 passengers (depending on configuration) Weights Curb Weight: Approx. 1,800 - 2,200 kg (varies significantly by configuration) 🛡️ Safety Features Ratings Crash Test Data: Limited specific official crash test ratings for this model in many markets. Buyers should consult independent safety reviews. Active Features ABS: Available ABS (Anti-lock Braking System) on some trims. Traction Control: Some 4WD models may feature basic traction-enhancing systems. Passive Features Airbags: Driver's airbag standard on most models, passenger airbag often optional or not available on all trims. Seatbelts: Three-point seatbelts for front occupants, often three-point for second row, and lap belts for third row (configurations vary). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD or cassette player. Some models...
Resistance, voltage, and continuity testing procedures for various electrical components.
Wiring Diagrams:
Comprehensive, detailed wiring diagrams for all electrical systems, showing wire colors, connectors, pinouts, and component locations.
Connector Identification:
Identification and pin-out information for various electrical connectors used throughout the vehicle.
Fuse Relay Locations:
Detailed location charts and diagrams for all fuse boxes and relay panels.
Technical Depth
Depth:
Comprehensive diagnostic and repair information for automotive technicians and experienced DIYers. Covers detailed circuit analysis and troubleshooting. Not a basic maintenance guide.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within the PDF for keywords and component names.
Print Quality
Quality:
Professional-grade, with clear diagrams and legible text suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common Diesel:
4D56
Engine Type Common Diesel:
2.5L Inline-4 SOHC Turbocharged Diesel
Displacement Common Diesel:
2477 cc
Horsepower Common Diesel:
80-100 hp (approximate, varies by tune)
Torque Common Diesel:
140-170 lb-ft (approximate, varies by tune)
Secondary Engine Gasoline
Engine Code Common Gasoline:
4G64
Engine Type Common Gasoline:
2.4L Inline-4 SOHC MPI Gasoline
Displacement Common Gasoline:
2351 cc
Horsepower Common Gasoline:
110-125 hp (approximate)
Torque Common Gasoline:
140-150 lb-ft (approximate)
Fuel System
Fuel Delivery Diesel:
Indirect Injection (IDI) with Turbocharger and often Glow Plugs for cold starting.
Fuel Delivery Gasoline:
Multi-Point Fuel Injection (MPI)
Performance
0 60 Mph Diesel:
15-20 seconds (approximate, highly dependent on configuration and load)
0 60 Mph Gasoline:
12-16 seconds (approximate, highly dependent on configuration and load)
🔧 Transmission
Standard
Transmission Type Diesel:
4-speed Automatic
Transmission Type Gasoline:
4-speed Automatic
Optional
Transmission Type Diesel Manual:
5-speed Manual
Transmission Type Gasoline Manual:
5-speed Manual
Features
4Wd System:
Available with Mitsubishi's 'Super Select 4WD' system, offering 2H, 4H, 4H Lock, and 4LLc modes.
Fluid Specification
Automatic Transmission Fluid:
Diamond ATF SP-III or equivalent (check specific manual for exact part number).
Manual Transmission Fluid:
Hypoid gear oil API GL-4, SAE 75W-90 or 80W-90 (check specific manual).
📐 Dimensions
Exterior
Length:
Approx. 4,500 - 4,900 mm (varies by body style)
Width:
Approx. 1,690 - 1,790 mm
Height:
Approx. 1,900 - 2,100 mm (depending on roof options)
Interior
Seating Capacity:
7 to 8 passengers (depending on configuration)
Weights
Curb Weight:
Approx. 1,800 - 2,200 kg (varies significantly by configuration)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited specific official crash test ratings for this model in many markets. Buyers should consult independent safety reviews.
Active Features
ABS:
Available ABS (Anti-lock Braking System) on some trims.
Traction Control:
Some 4WD models may feature basic traction-enhancing systems.
Passive Features
Airbags:
Driver's airbag standard on most models, passenger airbag often optional or not available on all trims.
Seatbelts:
Three-point seatbelts for front occupants, often three-point for second row, and lap belts for third row (configurations vary).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD or cassette player. Some models may have aftermarket upgrades.
Display:
Minimal digital displays; primarily analog gauges and indicator lights.
Driver Assistance
Cruise Control:
Optional on some higher trims.
Parking Sensors:
Not typically equipped from the factory; aftermarket availability.
Connectivity
Bluetooth:
Not factory equipped; requires aftermarket installation.
Usb Ports:
Not factory equipped; requires aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change Diesel:
Every 5,000-7,500 km or 6 months (whichever comes first) for diesel engines. Consult manual for exact interval.
Oil Change Gasoline:
Every 5,000-7,500 km or 6 months (whichever comes first) for gasoline engines. Consult manual for exact interval.
Air Filter Replacement:
Every 20,000-30,000 km or annually.
Fuel Filter Replacement Diesel:
Every 30,000-40,000 km for diesel engines, critical for longevity.
Timing Belt Replacement:
If equipped with a timing belt (most diesel and some gasoline engines of this era), typically 90,000-100,000 km or 5-7 years. Crucial maintenance item.
Fluid Specifications
Engine Oil Diesel:
API CG-4 or CH-4, SAE 15W-40 or 10W-30 (check manual for specific viscosity based on climate).
Engine Oil Gasoline:
API SJ/SL, SAE 10W-30 or 5W-30 (check manual).
Coolant:
Ethylene glycol based coolant, 50/50 mix with distilled water. Mitsubishi Super Long Life Coolant (SLLC) is often recommended for newer generations, but for this era, standard green or long-life orange/pink coolant is common. Check manual.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Diesel Engine Glow Plugs:
Glow plug failure can lead to hard starting in cold weather.
Turbocharger Reliability:
While generally robust, turbocharger seals or bearings can wear over time, leading to oil consumption or loss of boost.
Suspension Bushings:
Wear in suspension bushings and ball joints can lead to rattling noises and affect handling, common in high-mileage vehicles.
Rust Corrosion:
As with many vehicles of this era, particularly those in areas with salt exposure, rust can affect the chassis, wheel arches, and body panels.
Electrical Connections:
Corrosion or looseness in electrical connectors, especially in humid or off-road environments, can lead to intermittent faults. This manual is key for diagnosing such issues.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors has a long history in vehicle manufacturing, known for robust engineering, particularly in SUVs and 4x4 vehicles.
Model Evolution
Delica Lineage:
The L400 is the second generation of the Mitsubishi Delica, a nameplate recognized globally for its versatile van and minivan offerings, often with off-road capabilities (especially in 4x4 form).
Production
Production Period L400:
1994-2007
Manufacturing Location:
Primarily Japan (Okazaki Plant).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific individual awards for the L400 generation are scarce in broad automotive press, the Delica nameplate is globally recognized for its ruggedness and off-road prowess, especially in its 4x4 iterations, often earning 'cult classic' status among enthusiasts.
Ratings
Reliability Perception:
Generally perceived as reliable, especially the diesel variants, provided regular maintenance is performed.
Certifications
Emissions Compliance:
Compliance with emissions standards of the respective market and year of manufacture. This manual would contain relevant emissions system wiring.
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