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Mitsubishi Lancer 10 2008 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2008 Codes Chassis Code: CY/CZ Generation Code: Lancer 10 (tenth generation) 👋 Introduction Market Position Segment: Compact/Small Family Car (Sedan and Hatchback variants) Competitors 2008: Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Subaru Impreza Competitive Analysis Distinguishing Features: Sporty styling, available All-Wheel Control (AWC) on some trims, potent turbocharged engines in Evolution variants. Key Features Manual Utility: Provides in-depth technical information essential for DIY mechanics and professional repair shops, covering all aspects of maintenance, repair, and diagnostics. 📋 Manual Details Coverage Areas Market Availability: Global (specific to the 2008 model year) Engine Variants Covered: 4A91 (1.5L MIVEC), 4G15 (1.5L), 4G63 (2.0L MIVEC Turbo - Evolution/Ralliart variants), 4B11 (2.0L MIVEC DOHC), 4B12 (2.4L MIVEC SOHC) Transmission Types Covered: 5-speed Manual, 6-speed Manual (GSR Evo), INVECS-III Continuously Variable Transmission (CVT), INVECS-II 5-speed Automatic Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals (2.0L 4B11, 2.4L 4B12, 1.5L 4A91, 2.0L Turbo 4G63), Fuel System, Ignition System, Cooling System, Exhaust System, Turbocharger Systems (Ralliart/Evo), Transmission (Manual, CVT, Automatic), Drivetrain (FWD, AWD) Chassis: Suspension (Front MacPherson Strut, Rear Multi-link), Steering System (Hydraulic Power Steering), Brake System (Front Ventilated Discs, Rear Solid/Ventilated Discs, ABS, EBD, Brake Assist), Wheels and Tires Electrical: Power Distribution, Lighting (Headlamps, Taillamps, Interior), Instrumentation, Audio System, HVAC Controls, Body Control Module (BCM), Powertrain Control Module (PCM), SRS (Airbag) System, Keyless Entry and Immobilizer, Wiper and Washer Systems Body: Exterior Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Seats, Upholstery Procedures Included Maintenance: Oil and Filter Changes, Air Filter Replacement, Spark Plug Replacement, Coolant Flush and Refill, Brake Pad/Rotor Replacement, Belt Inspection and Replacement, Fluid Level Checks and Top-offs Diagnostics: Troubleshooting charts based on symptoms, DTC (Diagnostic Trouble Code) interpretation and resolution, Component testing procedures (e.g., sensor resistance, actuator operation) Repair: Engine component replacement (e.g., head gasket, pistons, valves), Transmission overhaul and repair, Suspension and steering component replacement, Brake system repair, Electrical component diagnosis and replacement, Body panel repair and replacement Special Procedures: Timing Belt/Chain Replacement, Turbocharger Rebuild/Replacement (4G63/4B11T), CVT Fluid Service, AWD System Maintenance, SRS System Calibration, PCM Reprogramming Technical Depth Depth: Comprehensive: Includes detailed disassembly, assembly, diagnosis, specifications, and torque values for all major systems. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely searchable text content for easy navigation and keyword searching. Print Quality Layout: Professional, clear diagrams, schematics, and high-resolution images. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Common: 4B11 (2.0L MIVEC DOHC) Performance Horsepower 4B11: Approx. 143-168 hp (depending on market and configuration) Torque 4B11: Approx. 127-145 lb-ft (depending on market and configuration) Horsepower 4B12: Approx. 168 hp Torque 4B12: Approx. 166 lb-ft Horsepower 4G63 Turbo: Approx. 291 hp (Evo IX MR FQ-360 Edition) / Approx. 295 hp (Evo X GSR) Torque 4G63 Turbo: Approx. 289 lb-ft (Evo IX MR FQ-360 Edition) / Approx. 300 lb-ft (Evo X GSR) Fuel System Injection Type: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded Gasoline (91 octane recommended for turbocharged models) Engine Codes Other Engines: 4A91 (1.5L MIVEC), 4G15 (1.5L) 🔧 Transmission Standard Transmission Type Base: 5-speed Manual Optional Transmission Type Optional: INVECS-III CVT, INVECS-II 5-speed Automatic, 6-speed Manual (Evo) Features AWD System: Available All-Wheel Control (AWC) with Active Yaw Control (AYC) and ACD (Active Center Differential) on Evolution and Ralliart models. Fluid Specifications Manual Transmission Fluid: GL-4 SAE 75W-85 or equivalent (check specific model requirements) Cv T Fluid: DIAQueen ATF SP-III or equivalent (check specific model requirements) 📐 Dimensions Exterior Length: Approx. 4585-4610 mm (Sedan) Width: Approx. 1760-1780 mm Height: Approx. 1490-1505 mm Wheelbase: Approx. 2635 mm Weights Curb Weight Base: Approx. 1300-1400 kg (depending on engine and trim) Gross Vehicle Weight: Varies by model and configuration (refer to VIN sticker) Cargo Trunk Volume: Approx. 430 liters (Sedan) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for models equipped with side airbags and ABS) IIHS Top Safety Pick: Good (for models with specific safety features) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution Brake Assist: Available Brake Assist Passive Features Airbags: Frontal Airbags, Front Side Airbags, Curtain Airbags (optional/standard on higher trims) Seatbelts: 3-point front and rear seatbelts with pre-tensioners and load limiters. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with auxiliary input. Optional Rockford Fosgate premium audio system on higher trims. Navigation: Optional factory navigation system available on select trims. Driver Assistance Cruise Control: Standard or available cruise control. Traction Control: Available Traction Control System (TCS). Connectivity Bluetooth: Optional Bluetooth hands-free connectivity on higher trims. Keyless Entry: Standard or available keyless entry system. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500...
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Mitsubishi Lancer 10 2008 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Year:
2008
Codes
Chassis Code:
CY/CZ
Generation Code:
Lancer 10 (tenth generation)
👋 Introduction
Market Position
Segment:
Compact/Small Family Car (Sedan and Hatchback variants)
Competitors 2008:
Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Subaru Impreza
Competitive Analysis
Distinguishing Features:
Sporty styling, available All-Wheel Control (AWC) on some trims, potent turbocharged engines in Evolution variants.
Key Features
Manual Utility:
Provides in-depth technical information essential for DIY mechanics and professional repair shops, covering all aspects of maintenance, repair, and diagnostics.
📋 Manual Details
Coverage Areas
Market Availability:
Global (specific to the 2008 model year)
Engine Variants Covered:
4A91 (1.5L MIVEC), 4G15 (1.5L), 4G63 (2.0L MIVEC Turbo - Evolution/Ralliart variants), 4B11 (2.0L MIVEC DOHC), 4B12 (2.4L MIVEC SOHC)
Transmission Types Covered:
5-speed Manual, 6-speed Manual (GSR Evo), INVECS-III Continuously Variable Transmission (CVT), INVECS-II 5-speed Automatic
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals (2.0L 4B11, 2.4L 4B12, 1.5L 4A91, 2.0L Turbo 4G63), Fuel System, Ignition System, Cooling System, Exhaust System, Turbocharger Systems (Ralliart/Evo), Transmission (Manual, CVT, Automatic), Drivetrain (FWD, AWD)
Chassis:
Suspension (Front MacPherson Strut, Rear Multi-link), Steering System (Hydraulic Power Steering), Brake System (Front Ventilated Discs, Rear Solid/Ventilated Discs, ABS, EBD, Brake Assist), Wheels and Tires
Electrical:
Power Distribution, Lighting (Headlamps, Taillamps, Interior), Instrumentation, Audio System, HVAC Controls, Body Control Module (BCM), Powertrain Control Module (PCM), SRS (Airbag) System, Keyless Entry and Immobilizer, Wiper and Washer Systems
Body:
Exterior Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Seats, Upholstery
Procedures Included
Maintenance:
Oil and Filter Changes, Air Filter Replacement, Spark Plug Replacement, Coolant Flush and Refill, Brake Pad/Rotor Replacement, Belt Inspection and Replacement, Fluid Level Checks and Top-offs
Diagnostics:
Troubleshooting charts based on symptoms, DTC (Diagnostic Trouble Code) interpretation and resolution, Component testing procedures (e.g., sensor resistance, actuator operation)
Repair:
Engine component replacement (e.g., head gasket, pistons, valves), Transmission overhaul and repair, Suspension and steering component replacement, Brake system repair, Electrical component diagnosis and replacement, Body panel repair and replacement
Special Procedures:
Timing Belt/Chain Replacement, Turbocharger Rebuild/Replacement (4G63/4B11T), CVT Fluid Service, AWD System Maintenance, SRS System Calibration, PCM Reprogramming
Technical Depth
Depth:
Comprehensive: Includes detailed disassembly, assembly, diagnosis, specifications, and torque values for all major systems.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text content for easy navigation and keyword searching.
Print Quality
Layout:
Professional, clear diagrams, schematics, and high-resolution images.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Quality:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4B11 (2.0L MIVEC DOHC)
Performance
Horsepower 4B11:
Approx. 143-168 hp (depending on market and configuration)
Torque 4B11:
Approx. 127-145 lb-ft (depending on market and configuration)
Horsepower 4B12:
Approx. 168 hp
Torque 4B12:
Approx. 166 lb-ft
Horsepower 4G63 Turbo:
Approx. 291 hp (Evo IX MR FQ-360 Edition) / Approx. 295 hp (Evo X GSR)
Torque 4G63 Turbo:
Approx. 289 lb-ft (Evo IX MR FQ-360 Edition) / Approx. 300 lb-ft (Evo X GSR)
Fuel System
Injection Type:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded Gasoline (91 octane recommended for turbocharged models)
Engine Codes
Other Engines:
4A91 (1.5L MIVEC), 4G15 (1.5L)
🔧 Transmission
Standard
Transmission Type Base:
5-speed Manual
Optional
Transmission Type Optional:
INVECS-III CVT, INVECS-II 5-speed Automatic, 6-speed Manual (Evo)
Features
AWD System:
Available All-Wheel Control (AWC) with Active Yaw Control (AYC) and ACD (Active Center Differential) on Evolution and Ralliart models.
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-85 or equivalent (check specific model requirements)
Cv T Fluid:
DIAQueen ATF SP-III or equivalent (check specific model requirements)
📐 Dimensions
Exterior
Length:
Approx. 4585-4610 mm (Sedan)
Width:
Approx. 1760-1780 mm
Height:
Approx. 1490-1505 mm
Wheelbase:
Approx. 2635 mm
Weights
Curb Weight Base:
Approx. 1300-1400 kg (depending on engine and trim)
Gross Vehicle Weight:
Varies by model and configuration (refer to VIN sticker)
Cargo
Trunk Volume:
Approx. 430 liters (Sedan)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for models equipped with side airbags and ABS)
IIHS Top Safety Pick:
Good (for models with specific safety features)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Brake Assist:
Available Brake Assist
Passive Features
Airbags:
Frontal Airbags, Front Side Airbags, Curtain Airbags (optional/standard on higher trims)
Seatbelts:
3-point front and rear seatbelts with pre-tensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with auxiliary input. Optional Rockford Fosgate premium audio system on higher trims.
Navigation:
Optional factory navigation system available on select trims.
Driver Assistance
Cruise Control:
Standard or available cruise control.
Traction Control:
Available Traction Control System (TCS).
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity on higher trims.
Keyless Entry:
Standard or available keyless entry system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first), or as per severe driving conditions.
Air Filter Replacement:
Every 30,000 miles or 24 months.
Spark Plug Replacement:
Iridium spark plugs: 100,000 miles. Standard plugs: 30,000-60,000 miles (refer to manual for exact type).
Coolant Replacement:
First replacement at 105,000 miles or 7 years, then every 52,500 miles or 4 years.
Fluid Specifications
Engine Oil:
0W-20 or 5W-20 Synthetic (refer to owner's manual for specific viscosity and API classification)
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific type)
Power Steering Fluid:
Power steering fluid (refer to manual for specific type)
Known Issues
Cv T Wear:
Some early CVT models may experience wear or shifting issues if not maintained properly, particularly fluid changes.
S Tronic Clutch Pack:
In certain performance variants (e.g., TC-SST dual-clutch transmission), clutch pack wear or mechatronic unit issues can occur.
Engine Mounts:
Engine and transmission mounts can degrade over time, leading to increased vibration.
Suspension Components:
Bushings and ball joints can wear, leading to noise and handling issues.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history in automotive manufacturing, known for reliable and often performance-oriented vehicles.
Model Evolution
Lancer Lineage:
The Lancer nameplate has been in production since 1973, evolving from a compact car to include sporty variants like the Lancer Evolution (Evo).
Production
Manufacturing Locations:
Japan, Thailand, United States, and other global facilities.
Production Years:
2007-2017 (for the tenth generation, with the 2008 model being an early release)
🏆 Awards & Recognition
Recognitions
IIHS Side Impact Rating:
Good (for models equipped with side airbags)
Popular Mechanics Editor Choice:
The Lancer (including performance variants) has often been recognized for its value and performance characteristics by automotive publications.
Ratings
Consumer Reports Reliability:
Reliability ratings vary by model year and specific powertrain, generally falling in the average to above-average range for the segment. Manuals assist in maintaining this.
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