Mitsubishi Lancer 2000-2007 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Chassis Code Range: CS (North America), CT (Global) Engine Code Range: 4G93, 4G94, 4G15 (depending on market/trim) 👋 Introduction Market Position Vehicle Segment: Compact/Small Family Car Target Audience: Budget-conscious buyers, first-time car owners, enthusiasts seeking a reliable and affordable platform. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Chevrolet Cobalt. Mitsubishi Advantage: Often offered a compelling blend of sportiness (especially in higher trims like the GT or GTS), value, and long-term reliability, with a reputation for robust powertrains. Key Features Design Philosophy: The Lancer of this generation was known for its sharp, angular styling, a departure from softer designs of previous eras, aiming for a more aggressive and modern aesthetic. Performance Variants: Offered various trim levels, including the base ES, sportier LS, and the performance-oriented GTS/GT models, which often featured enhanced suspension and engine options. 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair information Documentation Type: Factory Service Repair Manual (FSRM) Page Count Estimated Page Count: Hundreds (specific count not provided, but typical for FSRM) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECU/ECM), manual transmission, automatic transmission, clutch system, drivetrain components (drive shafts, CV joints). Chassis: Suspension (front and rear), steering system, braking system (disc, drum, ABS), wheel alignment specifications. Electrical: Body electrical systems, lighting, power windows, power locks, mirrors, seats, wipers, horn, audio system, instrument cluster, engine control wiring diagrams, chassis wiring diagrams, body wiring diagrams, diagnostic trouble codes (DTCs). Body: Body panel removal and installation, interior trim, exterior trim, bumpers, doors, hood, trunk lid, glass, body repair procedures, corrosion protection. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, belt inspections and replacement, spark plug replacement, brake pad/shoe replacement, tire rotation. Diagnostics And Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, electrical troubleshooting flowcharts, fault code interpretation. Repair And Rebuild: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for major vehicle systems (engine, transmission, brakes, suspension, steering, etc.). Technical Specifications: Torque specifications for all fasteners, clearances and tolerances for mechanical components, fluid capacities and types, wiring diagrams, schematics, diagnostic data. Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance to major overhauls and diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely (standard for factory PDF manuals) Print Quality Image Resolution: High quality, suitable for printing diagrams and illustrations. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Common Na: 4G94 (2.0L SOHC/DOHC) Engine Code Common Global: 4G93 (1.8L DOHC), 4G15 (1.5L SOHC) Engine Type: Inline-4 Cylinder, Naturally Aspirated Performance Horsepower Range: Approx. 110 hp (1.5L) to 162 hp (2.0L DOHC MIVEC) Torque Range: Approx. 105 lb-ft (1.5L) to 142 lb-ft (2.0L DOHC MIVEC) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Technical Details Bore X Stroke 2.0L: 86.0 mm x 86.0 mm (typical for 4G94) Compression Ratio 2.0L: 9.5:1 to 10.0:1 (depending on variant) 🔧 Transmission Standard Transmission Standard: 5-speed Manual Optional Transmission Optional: 4-speed Automatic (with INVECS-II technology) Features Automatic Transmission Features: Sportronic (manual shifting mode) available on some models. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact spec) Automatic Transmission Fluid: DIA QUEEN ATF-SP III (or equivalent) 📐 Dimensions Exterior Length: Approx. 4480 mm (176.4 in) Width: Approx. 1740 mm (68.5 in) Height: Approx. 1445 mm (56.9 in) Wheelbase: Approx. 2630 mm (103.5 in) Cargo Trunk Volume: Approx. 390 liters (13.8 cu ft) Weights Curb Weight Range: Approx. 1250 kg to 1350 kg (2755 lbs to 2976 lbs), depending on trim and options. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4-star (for comparable models/years, specific ratings vary) NHTSA Front Impact Passenger: 4-star (for comparable models/years, specific ratings vary) IIHS Front Offset: Good (for comparable models/years, specific ratings vary) Active Features ABS: Standard on most models, optional on base trims. Traction Control: Available on higher trims or as an option. Passive Features Airbags: Frontal airbags standard. Side-impact airbags and curtain airbags available on higher trims or as options. Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System Features: Base models typically featured an AM/FM stereo with CD player. Higher trims offered enhanced audio systems, often with more speakers and steering wheel controls. Navigation: Optional factory navigation system available on select higher trim levels. Driver Assistance Cruise Control: Standard on most trims, optional on base models. Connectivity Auxiliary Input: Rare on base models, may be...
Budget-conscious buyers, first-time car owners, enthusiasts seeking a reliable and affordable platform.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Chevrolet Cobalt.
Mitsubishi Advantage:
Often offered a compelling blend of sportiness (especially in higher trims like the GT or GTS), value, and long-term reliability, with a reputation for robust powertrains.
Key Features
Design Philosophy:
The Lancer of this generation was known for its sharp, angular styling, a departure from softer designs of previous eras, aiming for a more aggressive and modern aesthetic.
Performance Variants:
Offered various trim levels, including the base ES, sportier LS, and the performance-oriented GTS/GT models, which often featured enhanced suspension and engine options.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair information
Documentation Type:
Factory Service Repair Manual (FSRM)
Page Count
Estimated Page Count:
Hundreds (specific count not provided, but typical for FSRM)
Suspension (front and rear), steering system, braking system (disc, drum, ABS), wheel alignment specifications.
Electrical:
Body electrical systems, lighting, power windows, power locks, mirrors, seats, wipers, horn, audio system, instrument cluster, engine control wiring diagrams, chassis wiring diagrams, body wiring diagrams, diagnostic trouble codes (DTCs).
Body:
Body panel removal and installation, interior trim, exterior trim, bumpers, doors, hood, trunk lid, glass, body repair procedures, corrosion protection.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, belt inspections and replacement, spark plug replacement, brake pad/shoe replacement, tire rotation.
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, electrical troubleshooting flowcharts, fault code interpretation.
Repair And Rebuild:
Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for major vehicle systems (engine, transmission, brakes, suspension, steering, etc.).
Technical Specifications:
Torque specifications for all fasteners, clearances and tolerances for mechanical components, fluid capacities and types, wiring diagrams, schematics, diagnostic data.
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to major overhauls and diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely (standard for factory PDF manuals)
Print Quality
Image Resolution:
High quality, suitable for printing diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Common Na:
4G94 (2.0L SOHC/DOHC)
Engine Code Common Global:
4G93 (1.8L DOHC), 4G15 (1.5L SOHC)
Engine Type:
Inline-4 Cylinder, Naturally Aspirated
Performance
Horsepower Range:
Approx. 110 hp (1.5L) to 162 hp (2.0L DOHC MIVEC)
Torque Range:
Approx. 105 lb-ft (1.5L) to 142 lb-ft (2.0L DOHC MIVEC)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Technical Details
Bore X Stroke 2.0L:
86.0 mm x 86.0 mm (typical for 4G94)
Compression Ratio 2.0L:
9.5:1 to 10.0:1 (depending on variant)
🔧 Transmission
Standard
Transmission Standard:
5-speed Manual
Optional
Transmission Optional:
4-speed Automatic (with INVECS-II technology)
Features
Automatic Transmission Features:
Sportronic (manual shifting mode) available on some models.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact spec)
Automatic Transmission Fluid:
DIA QUEEN ATF-SP III (or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 4480 mm (176.4 in)
Width:
Approx. 1740 mm (68.5 in)
Height:
Approx. 1445 mm (56.9 in)
Wheelbase:
Approx. 2630 mm (103.5 in)
Cargo
Trunk Volume:
Approx. 390 liters (13.8 cu ft)
Weights
Curb Weight Range:
Approx. 1250 kg to 1350 kg (2755 lbs to 2976 lbs), depending on trim and options.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4-star (for comparable models/years, specific ratings vary)
NHTSA Front Impact Passenger:
4-star (for comparable models/years, specific ratings vary)
IIHS Front Offset:
Good (for comparable models/years, specific ratings vary)
Active Features
ABS:
Standard on most models, optional on base trims.
Traction Control:
Available on higher trims or as an option.
Passive Features
Airbags:
Frontal airbags standard. Side-impact airbags and curtain airbags available on higher trims or as options.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System Features:
Base models typically featured an AM/FM stereo with CD player. Higher trims offered enhanced audio systems, often with more speakers and steering wheel controls.
Navigation:
Optional factory navigation system available on select higher trim levels.
Driver Assistance
Cruise Control:
Standard on most trims, optional on base models.
Connectivity
Auxiliary Input:
Rare on base models, may be present on upgraded sound systems or aftermarket additions.
Bluetooth:
Not typically available from the factory for this model year range; often an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for precise recommendation).
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) for conventional plugs; longer for iridium/platinum.
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-5/GF-6; Viscosity: 5W-20 or 5W-30 (check manual for specific engine variant and temperature range).
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent G12/G12+ type coolant.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Issues:
Occasional oil consumption, potential for sludge buildup if maintenance is neglected, timing belt replacement (if applicable to specific engine variant) is critical.
Transmission Issues:
Automatic transmission shifting issues or solenoid failures can occur with high mileage; manual clutch wear.
Suspension Components:
Worn bushings and ball joints leading to clunks or instability, especially on higher mileage vehicles.
Electrical Issues:
Faulty power window regulators, SRS (airbag) warning lights due to faulty sensors or wiring, corroded connectors.
Body Corrosion:
Rust can develop in wheel wells, rocker panels, and around window seals in corrosive climates.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Legacy:
Mitsubishi Motors has a long history in automotive manufacturing, known for its robust engineering and rally heritage, particularly with the Lancer Evolution models.
Model Evolution
Lancer Generation Overview:
The 2000-2007 Lancer represents the 8th generation (CS/CT chassis), which saw a significant styling update and platform improvements over its predecessor.
Performance Evolution:
This generation paved the way for the highly acclaimed Lancer Evolution VIII and IX, sharing some fundamental design and engineering principles.
Production
Manufacturing Locations:
Primarily Japan, with assembly also occurring in other global locations depending on the market.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
While specific major awards for the standard Lancer are less prominent than for the Evo, it was often praised for its value proposition and sporty handling in its class during its production run.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by year and specific powertrain; generally average to above average, with some model years receiving higher marks than others. The manual highlights the importance of preventative maintenance.
Certifications
Safety Certifications:
Met all relevant federal motor vehicle safety standards (FMVSS) for its respective model years.
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