Complete engine rebuild, transmission overhaul, brake system bleeding and repair, suspension component replacement, electrical system diagnostics and repair, body panel alignment and repair.
Procedures Included
Troubleshooting:
Step-by-step troubleshooting guides for common and complex issues across all vehicle systems.
Fully searchable PDF text, allowing for quick access to specific information.
Print Quality
Image Resolution:
High-resolution diagrams and images for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Ls:
4G63 (2.0L Turbocharged - Evolution models)
Engine Code Na 1:
4G15 (1.5L SOHC MPI)
Engine Code Na 2:
4G64 (2.4L SOHC MPI)
Engine Code Na 3:
4G63 (2.0L Naturally Aspirated SOHC MPI - some markets)
Performance
Horsepower 4G63 Turbo:
271-280 hp (depending on specific Evolution model and market)
Torque 4G63 Turbo:
273-282 lb-ft (depending on specific Evolution model and market)
Horsepower 4G64 Na:
135 hp @ 5500 rpm
Torque 4G64 Na:
137 lb-ft @ 3500 rpm
Horsepower 4G15 Na:
105 hp @ 6000 rpm
Torque 4G15 Na:
106 lb-ft @ 3500 rpm
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (91+ octane recommended for 4G63 Turbo)
🔧 Transmission
Standard
Standard Transmission Na:
5-speed Manual
Standard Transmission Evolution:
6-speed Manual (Getrag W5MG1)
Optional
Optional Transmission Na:
4-speed Automatic (F4A42)
Features
AWD System:
Active All-Wheel Drive (AYC - Active Yaw Control) on Evolution models.
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2650 mm)
Length:
177.4 inches (4505 mm) for Sedan, 170.1 inches (4320 mm) for Evolution
Width:
67.7 inches (1720 mm) for Sedan, 69.5 inches (1765 mm) for Evolution
Height:
56.7 inches (1440 mm) for Sedan, 57.9 inches (1470 mm) for Evolution
Weights
Curb Weight Range:
2600 - 3100 lbs (approximate, varies by trim and drivetrain)
Gross Vehicle Weight Rating:
Varies by model, typically around 4000-4200 lbs
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star rating for driver, 4-star rating for front passenger (2004 models)
IIHS Front Offset Crash Test:
Good
Active Features
ABS:
Standard on most trims, optional on base models.
Traction Control:
Available on certain trims, standard on Evolution.
Passive Features
Airbags Front:
Driver and front passenger airbags standard.
Airbags Side:
Optional front side-impact airbags on some trims.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional premium sound system.
Navigation:
Not typically available on standard models, optional on higher trims in some markets.
Driver Assistance
Cruise Control:
Available on most trim levels.
Connectivity
Auxiliary Input:
Not standard, may require aftermarket modification.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 to 5,000 miles (6,000 to 8,000 km) or 6 months, whichever comes first (refer to manual for specific engine/oil type).
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km).
Spark Plug Replacement:
Iridium-tipped plugs: 60,000-100,000 miles (96,000-160,000 km). Platinum-tipped plugs: 30,000-60,000 miles (48,000-96,000 km).
Timing Belt Replacement:
For 4G63/4G64 engines, typically 60,000 miles (96,000 km) or 5 years. Crucial for 4G63 Turbo.
Fluid Specifications
Engine Oil Viscosity:
5W-30 or 10W-30 API Service SJ or SL (refer to manual for exact specification).
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant with deionized water).
Transmission Fluid Manual:
API GL-4 SAE 75W-85 or 75W-90 gear oil.
Transmission Fluid Automatic:
DIA QUEEN ATF-SP III or equivalent ATF.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine 4G63 Turbo:
Head gasket failures, turbocharger wear, oil consumption, piston ring issues if not maintained properly.
Suspension:
Worn bushings, front strut mounts, premature wear of control arm components.
Body And Interior:
Paint chipping (especially on bumpers and hoods), interior trim creaks, power window regulator failures.
Electrical:
Alternator failures, starter motor issues, fuel pump failures.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi has a long history in motorsports, particularly with rally racing, which influenced models like the Lancer Evolution.
Model Evolution
Seventh Generation:
The 2004 Lancer belongs to the seventh generation (2000-2007), representing a significant redesign with a more global platform.
Evolution Lineage:
The Lancer Evolution (Evo) series, starting with the Evo I in 1992, is a performance icon, with the Evo VIII being the primary variant for the 2004 model year in many markets.
Production
Production Location:
Primarily Japan (Mizushima Plant), with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Evolution Reputation:
Consistently praised by automotive journalists for its performance, handling, and AWD system, especially the Lancer Evolution VIII.
General Lancer:
Recognized for reliability and value in the compact segment.
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