🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Chassis Codes: CS, CT (Generation VIII, domestic market variations may differ) 👋 Introduction Market Position Segment: Compact car (C-segment) Target Audience: Budget-conscious buyers, young drivers, individuals seeking a reliable and practical sedan or hatchback. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Mazda3. Key Features Value Proposition: Affordability, decent reliability, fuel efficiency, sporty styling for its class (especially later models). Manual Utility: Essential for DIY mechanics and professional technicians to maintain and repair the vehicle efficiently and correctly. 📋 Manual Details Coverage Areas Regions Covered: Global (primarily North American and European specifications, with potential variations for other markets) Page Count Estimated Page Count: 1500-2500 pages (typical for comprehensive factory-style manuals of this era) Manual Type Type: Workshop Service / Repair Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine: Diagnosis, repair, overhaul, timing belt/chain, cooling system, lubrication system, fuel system, emission control systems. Transmission: Manual transmission (transaxle) service, automatic transmission service, clutch system, drive shafts, differentials. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System) diagnosis and repair, brake fluid specifications, rotor/pad replacement, caliper service. Suspension Steering: Front and rear suspension components, shock absorbers, struts, ball joints, tie rod ends, power steering system, alignment specifications. Electrical: Wiring diagrams, fuse box layouts, lighting system, charging system (alternator, battery), starting system, ignition system, power accessories, body control modules (BCM). Climate Control: HVAC system diagnosis, refrigerant handling, A/C compressor, heater core, climate control module. Body Chassis: Body panel removal/installation, door mechanisms, interior trim, glass, seat mechanisms, chassis lubrication, structural repairs. Diagnostic Tools: OBD-II (On-Board Diagnostics II) troubleshooting, diagnostic trouble codes (DTCs) and their meanings, scan tool usage. Procedures Included Maintenance: Routine maintenance tasks, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs. Repair Overhaul: Detailed step-by-step instructions for component removal, repair, and reinstallation, including engine and transmission rebuilds. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, common problem identification and solutions. Specifications: Torque specifications for fasteners, diagnostic values, engine timing, electrical system parameters, alignment data. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, aiding in electrical fault diagnosis. Technical Depth Depth: Comprehensive (covers basic maintenance to complete engine and transmission overhauls, including advanced diagnostics). 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, with clear diagrams and images. Printable pages. Print Quality Print Readability: Designed for clear viewing and printing, ensuring legibility of text and diagrams. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Codes: 4G1 (e.g., 4G13, 4G15, 4G18), 4G6 (e.g., 4G63, 4G64, commonly in performance variants) Displacement Options: 1.3L, 1.5L, 1.6L, 1.8L, 2.0L (Naturally Aspirated and Turbocharged options available) Cylinder Configuration: Inline 4-cylinder Valve Train: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft), often with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on some DOHC engines. Performance Horsepower Range: Approx. 90 hp to 270+ hp (depending on engine and trim, e.g., Lancer Evolution models) Torque Range: Approx. 115 lb-ft to 260+ lb-ft (depending on engine and trim) Fuel System Injection Type: Multi-point fuel injection (MPI) or GDI (Gasoline Direct Injection) on some later models. Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type: 5-speed manual transaxle Optional Transmission Type: 4-speed automatic transaxle (INVECS-II on some models) Features AWD Option: Available on select performance models (e.g., Lancer Evolution) with advanced All-Wheel Control (AWC) system. 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback (Sportback) Wheelbase: Approx. 2600 mm (102.4 inches) - may vary slightly by model year and body style. Length: Approx. 4465 mm (175.8 inches) for Sedan, 4250 mm (167.3 inches) for Hatchback. Width: Approx. 1740 mm (68.5 inches) Height: Approx. 1445 mm (56.9 inches) for Sedan, 1450 mm (57.1 inches) for Hatchback. Weights Curb Weight Range: Approx. 1150 kg to 1500+ kg (depending on engine, transmission, and trim) 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star or 5-star ratings for driver and passenger in frontal impact (check specific year and test results). IIHS Side Impact: Likely 'Good' or 'Acceptable' ratings for side impact (check specific year and test results). Active Features ABS: Standard on most trims, optional on lower trims for some model years. E Brake Assist: May be available on higher trims or later model years. Passive Features Airbags: Front driver and passenger airbags standard. Side and curtain airbags available on higher trims or later models. Seatbelts: 3-point seatbelts with pre-tensioners and load limiters. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD player. Higher trims may feature Rockford Fosgate premium audio systems. Aux input might be available on later models or as an aftermarket addition. Navigation: Optional factory navigation system available on higher trim levels for select model years. Driver...
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft), often with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on some DOHC engines.
Performance
Horsepower Range:
Approx. 90 hp to 270+ hp (depending on engine and trim, e.g., Lancer Evolution models)
Torque Range:
Approx. 115 lb-ft to 260+ lb-ft (depending on engine and trim)
Fuel System
Injection Type:
Multi-point fuel injection (MPI) or GDI (Gasoline Direct Injection) on some later models.
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
5-speed manual transaxle
Optional
Transmission Type:
4-speed automatic transaxle (INVECS-II on some models)
Features
AWD Option:
Available on select performance models (e.g., Lancer Evolution) with advanced All-Wheel Control (AWC) system.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback (Sportback)
Wheelbase:
Approx. 2600 mm (102.4 inches) - may vary slightly by model year and body style.
Length:
Approx. 4465 mm (175.8 inches) for Sedan, 4250 mm (167.3 inches) for Hatchback.
Width:
Approx. 1740 mm (68.5 inches)
Height:
Approx. 1445 mm (56.9 inches) for Sedan, 1450 mm (57.1 inches) for Hatchback.
Weights
Curb Weight Range:
Approx. 1150 kg to 1500+ kg (depending on engine, transmission, and trim)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star or 5-star ratings for driver and passenger in frontal impact (check specific year and test results).
IIHS Side Impact:
Likely 'Good' or 'Acceptable' ratings for side impact (check specific year and test results).
Active Features
ABS:
Standard on most trims, optional on lower trims for some model years.
E Brake Assist:
May be available on higher trims or later model years.
Passive Features
Airbags:
Front driver and passenger airbags standard. Side and curtain airbags available on higher trims or later models.
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player. Higher trims may feature Rockford Fosgate premium audio systems. Aux input might be available on later models or as an aftermarket addition.
Navigation:
Optional factory navigation system available on higher trim levels for select model years.
Driver Assistance
ABS Availability:
Standard on most, optional on entry-level models for some years.
Traction Control:
Available on select trims, often integrated with stability control systems on later models.
Connectivity
Bluetooth:
Not typically integrated as standard for this era; often an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used. Refer to manual for specifics.
Air Filter Replacement:
Recommended every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment.
Spark Plug Replacement:
Varies by spark plug type (e.g., copper, platinum, iridium). Iridium plugs often recommended for 60,000-100,000 miles (96,000-160,000 km).
Timing Belt Replacement:
Critical for 4G6 engines with timing belts; typically every 60,000-100,000 miles (96,000-160,000 km). Check manual or specific engine code.
Fluid Specifications
Engine Oil Viscosity:
Commonly SAE 5W-30 or 5W-20 for naturally aspirated engines. Performance models or turbocharged engines might specify different weights. Refer to manual for exact spec.
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent. Typically a pink or red ethylene glycol based coolant. Check manual for 'blue' or 'green' coolants if applicable to specific markets/engines.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, typically SAE 75W-90. Check manual for specific recommendations.
Transmission Fluid Automatic:
Mitsubishi Diamond ATF SP-III or equivalent. Crucial to use the correct specification to avoid transmission damage.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems Engine:
Premature wear on timing belt tensioner/water pump (if belt driven), oil consumption in higher mileage engines, occasional ignition coil failures.
Common Problems Transmission:
Automatic transmission clutch pack wear (especially under heavy use), manual clutch wear.
Common Problems Suspension Steering:
Worn ball joints and tie rod ends, strut/shock absorber degradation, power steering pump leaks.
Common Problems Electrical:
Failure of power window regulators, gauge cluster issues, alternator failures.
📚 Vehicle History
Brand Heritage
Brand Reputation:
Mitsubishi, a Japanese automaker known for its engineering prowess, particularly in rallying and performance vehicles (e.g., Lancer Evolution series).
Model Evolution
Generation:
This period covers the VIII Generation Lancer (2001-2007), a significant redesign from the previous generation, offering improved styling, chassis, and features.
Key Variants:
Includes standard models, sportier Ralliart trims, and the iconic Lancer Evolution (VIII and IX generations), which set benchmarks in performance rallying and AWD technology.
Production
Manufacturing Locations:
Primarily Japan, with significant production also in the United States (Illinois) for North American markets, and other global facilities.
🏆 Awards & Recognition
Recognitions
Performance Awards:
Lancer Evolution models (VIII and IX) are highly acclaimed and have received numerous awards for performance, handling, and rally-inspired capabilities.
Ratings
Reliability Rankings:
Generally considered average to good reliability, with specific model years and engine variants showing better performance in reliability surveys. The manual helps address common issues.
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