🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VIII Model Nickname: Evo 8 Codes Chassis Code: CT9A 👋 Introduction Market Position Positioning: Iconic rally-bred performance sedan, positioned as a highly capable enthusiast vehicle Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Focus RS, Honda Civic Type R (depending on specific market and generation) Key Features Performance Focus: All-wheel drive, turbocharged engine, advanced differentials, and performance-oriented chassis Rally Heritage: Direct lineage to Mitsubishi's World Rally Championship (WRC) success 📋 Manual Details Coverage Areas General Coverage: All repairs covered A-Z, All models covered Trim Level Coverage: All trim levels of the Lancer Evolution VIII Page Count Estimated Page Count: 3000+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, and tuning of the 4G63T engine Transmission: Manual and Automatic transmission repair, clutch system, drivetrain components (front/rear differentials, ACD) Suspension: Front and rear suspension systems, steering system, wheel alignment specifications Brakes: Brake system diagnostics, repair, ABS, brake fluid specifications Electrical: Wiring diagrams, electrical component testing, ECU diagnostics, lighting systems, audio systems Body: Body panel repair, interior trim, exterior components, glass replacement Cooling System: Radiator, coolant, cooling fan, thermostat repair and replacement Fuel System: Fuel pump, injectors, fuel filter, fuel tank, emissions control system Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics and repair Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, tune-ups Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation Repair: Step-by-step repair instructions for all major and minor components Rebuilds: Engine and transmission overhaul procedures, turbocharger rebuilds Calibration: ECU calibration, ACD system calibration, throttle body synchronization Installation: Component replacement and installation procedures Technical Depth Depth: Comprehensive; covers basic maintenance to full engine and transmission rebuilds, advanced diagnostics Professional Level: Yes, equivalent to factory-authorized workshop manuals 📊 Manual Specifications File Format Type: Digital PDF Searchable: Yes, text-searchable for quick information retrieval Printable: Yes, allows for printing of individual pages or sections Print Quality Quality: High-resolution, clear diagrams and text Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Configuration: Inline 4-cylinder, turbocharged, intercooled, DOHC, 16-valve Displacement: 2.0 Liters (1997 cc) Performance Horsepower Usdm: 271 hp @ 6500 rpm Torque Usdm: 273 lb-ft @ 3500 rpm Horsepower Jdm Eedm: 280 PS (276 hp) @ 6500 rpm Torque Jdm Eedm: 30.0 kgf⋅m (294 Nm / 217 lb-ft) @ 3500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded premium gasoline (91 octane or higher recommended) Turbocharger Type: Mitsubishi TD05HR-16G 8cm² twin-scroll turbocharger 🔧 Transmission Standard Type: 6-speed manual (Getrag 6-speed) Optional Type: N/A for Evo VIII Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) on GSR models Clutch: Hydraulically actuated single dry plate clutch 📐 Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Weights Curb Weight Usdm: Approx. 1420 kg (3130 lbs) Gross Weight Rating: Not specified in product info, typically higher than curb weight 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated or widely published for the specific Evo VIII generation in the US IIHS Side Impact: Not explicitly rated or widely published for the specific Evo VIII generation in the US Active Features Acd: Active Center Differential (ACD) system for torque distribution S Ayc: Super Active Yaw Control (S-AYC) on GSR models for rear differential torque vectoring ABS: Anti-lock Braking System (ABS) Passive Features Airbags: Driver and front passenger airbags Seatbelts: 3-point front and rear seat belts with pre-tensioners and force limiters Body Structure: Reinforced chassis and body structure for enhanced safety and rigidity 💡 Technology Features Infotainment Audio System: Factory AM/FM CD player with optional premium audio system (e.g., Rockford Fosgate) Dashboard Displays: Analog gauges for speed, tachometer, fuel, temperature; digital odometer; ACD status indicator Driver Assistance Traction Control: Partially integrated with AWD and ACD systems, though not a dedicated "traction control" button in the modern sense. Cruise Control: Standard on most models Connectivity Auxiliary Input: Not standard; aftermarket modifications common for modern connectivity Bluetooth: Not standard; aftermarket modifications common 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (severe vs. normal) Timing Belt: Replace every 60,000-70,000 miles or 5-7 years (critical component for 4G63T) Spark Plugs: Inspect every 30,000 miles, replace as needed (recommend high-performance plugs for spirited driving) Transmission Fluid: Change every 30,000-50,000 miles (manual transmission) Differential Fluid: Change every 30,000-50,000 miles (front and rear differentials) Coolant: Flush and replace every 30,000-50,000 miles or 2-3 years Fluid Specifications Engine Oil: API SG, SH, SJ, or SL, SAE 5W-30 or 10W-30 (check manual for specific recommendations;...
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) on GSR models
Clutch:
Hydraulically actuated single dry plate clutch
📐 Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Weights
Curb Weight Usdm:
Approx. 1420 kg (3130 lbs)
Gross Weight Rating:
Not specified in product info, typically higher than curb weight
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated or widely published for the specific Evo VIII generation in the US
IIHS Side Impact:
Not explicitly rated or widely published for the specific Evo VIII generation in the US
Active Features
Acd:
Active Center Differential (ACD) system for torque distribution
S Ayc:
Super Active Yaw Control (S-AYC) on GSR models for rear differential torque vectoring
ABS:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
3-point front and rear seat belts with pre-tensioners and force limiters
Body Structure:
Reinforced chassis and body structure for enhanced safety and rigidity
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM CD player with optional premium audio system (e.g., Rockford Fosgate)
Dashboard Displays:
Analog gauges for speed, tachometer, fuel, temperature; digital odometer; ACD status indicator
Driver Assistance
Traction Control:
Partially integrated with AWD and ACD systems, though not a dedicated "traction control" button in the modern sense.
Cruise Control:
Standard on most models
Connectivity
Auxiliary Input:
Not standard; aftermarket modifications common for modern connectivity
Bluetooth:
Not standard; aftermarket modifications common
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (severe vs. normal)
Timing Belt:
Replace every 60,000-70,000 miles or 5-7 years (critical component for 4G63T)
Spark Plugs:
Inspect every 30,000 miles, replace as needed (recommend high-performance plugs for spirited driving)
Transmission Fluid:
Change every 30,000-50,000 miles (manual transmission)
Differential Fluid:
Change every 30,000-50,000 miles (front and rear differentials)
Coolant:
Flush and replace every 30,000-50,000 miles or 2-3 years
Fluid Specifications
Engine Oil:
API SG, SH, SJ, or SL, SAE 5W-30 or 10W-30 (check manual for specific recommendations; high-performance synthetic recommended)
Transmission Fluid Manual:
API GL-4 or GL-5 SAE 75W-90 (specific fluid type for Getrag gearbox is crucial)
Differential Fluid:
API GL-5 SAE 75W-90 (front and rear, limited-slip differentials may require specific additive)
Coolant:
Mitsubishi Genuine Super Long Life Coolant (or equivalent ethylene glycol-based coolant, 50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4 brake fluid (high-temperature performance brake fluid recommended for spirited driving)
Known Issues
Engine Reliability:
Generally robust 4G63T, but prone to issues like cracked cylinder heads or rod bearing failure if not maintained or if subjected to excessive abuse/improper tuning.
Turbocharger:
Potential for turbo seal wear and oil consumption over time, especially with higher mileage or aggressive use.
Acd Pump:
ACD pump failure can occur, leading to differential performance issues.
Suspension Bushings:
Wear on suspension bushings can lead to poor handling and noise.
Clutch Wear:
Clutch wear is accelerated with aggressive driving.
📚 Vehicle History
Brand Heritage
Motorsport Roots:
Mitsubishi's extensive rally heritage, including multiple WRC manufacturer and driver championships
Model Evolution
Evolution Lineage:
Part of the Lancer Evolution series, which debuted in 1992 as a homologation special for WRC
Evo Viii Introduction:
Introduced in 2003, continuing the performance lineage with significant chassis and powertrain updates
Production
Production Years:
2003-2005
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by automotive journalists and enthusiasts for its exceptional handling, braking, and all-wheel-drive performance.
Tuning Potential:
Renowned for its tuning potential, making it a popular platform for performance modifications.
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