Mitsubushi LANCER EVO 9 2005-2007 Repair Service Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Nickname: Evo IX Production Years: 2005-2007 Codes Engine Code: 4G63 Chassis Code: CT9A 👋 Introduction Market Position Vehicle Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiast drivers, performance tuners, and owners seeking in-depth maintenance knowledge Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VIII, Subaru Impreza WRX Key Features Vehicle Philosophy: Advanced All-Wheel Drive (AWD) system, powerful turbocharged engine, rally-bred performance, sharp handling Manual Value Proposition: Provides identical information to factory technicians, enabling complex repairs and maintenance by owners. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair, service, and maintenance Page Count Estimated Page Count: Extensive (exact count not specified, but described as 'very comprehensive' with detailed procedures and diagrams) Manual Type Manual Type: Factory Repair Service Manual Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Fuel System, Engine Cooling, Intake, Exhaust, Engine Electrical, Lubrication, Emission Control Drivetrain Systems: Clutch, Propeller Shaft, Axle, Manual Transmission Chassis Systems: Suspension, Service Brakes, Steering, Parking Brakes, Wheel and Tire, Power Plant Mount Body And Interior: Body, Exterior, Interior Electrical And HVAC: Engine Electrical, Chassis Electrical, SRS (Supplemental Restraint System), Heater and Ventilation, Air Conditioning Procedures Included Repair Procedures: Detailed step-by-step written procedures with pictures and diagrams Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements Diagnostic Procedures: Troubleshooting, fault diagnosis, error code interpretation (implied by comprehensive nature) Component Replacement: Exploded views for component identification and replacement guidance Technical Depth Depth Of Coverage: Factory-level diagnostics, repair, and overhaul Diagrams And Illustrations: Includes detailed diagrams, exploded views, and component location illustrations Electrical Schematics: Circuit diagrams included for electrical system troubleshooting 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully printable (selected pages or whole manual) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Searchability: Implied searchable text within PDF format for efficient information retrieval ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged with Intercooler Engine Displacement: 2.0 Liters (1998 cc) Engine Code: 4G63 Performance Horsepower Est: 280-290 PS (approx. 276-286 hp) (Varies by market specification) Torque Est: 300-330 Nm (approx. 221-243 lb-ft) (Varies by market specification) Fuel System Fuel Induction: Electronic Fuel Injection (EFI) with Twin-Scroll Turbocharger Fuel Type Recommended: Premium Unleaded Gasoline (91 octane or higher) Cooling System Cooling Type: Water-cooled, pressurized system with intercooler Lubrication System Oil Capacity Est: 4.5 - 5.0 Liters (with filter change) Engine Electrical Ignition System: Distributorless Ignition System (DIS) 🔧 Transmission Standard Transmission Type Standard: 6-Speed Manual Transmission Optional Transmission Type Optional: N/A (Manual transmission was standard for Evo IX) Features AWD System: Advanced Symmetrical All-Wheel Drive (S-AWC) with Active Center Differential (ACD) and Active Yaw Control (AYC) Fluid Requirements Manual Transmission Fluid Spec: Refer to manual for specific GL-4 or GL-5 gear oil specifications and viscosity grades (e.g., 75W-90) Clutch Clutch Type: Hydraulically Actuated, Multi-Plate Wet Clutch (for ACD operation), Single Dry Plate (for main clutch) 📐 Dimensions Exterior Length Est: 4490 mm (176.8 inches) Width Est: 1770 mm (69.7 inches) Height Est: 1415 mm (55.7 inches) Wheelbase Est: 2625 mm (103.3 inches) Weights Curb Weight Est: 1400-1450 kg (3086-3197 lbs) Gross Vehicle Weight Rating Est: 1800 kg (3968 lbs) 🛡️ Safety Features Ratings Crash Test Ratings Est: Likely achieved good ratings in contemporary NHTSA/IIHS tests for its class, though specific ratings for this exact model year may vary. Active Features Active Safety Features: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), ACD (Active Center Differential), AYC (Active Yaw Control) Passive Features Passive Safety Features: Front Airbags, Side Airbags (optional/market dependent), Front and Rear Crumple Zones, Reinforced Safety Cell Srs System: Supplemental Restraint System (SRS) coverage detailed in manual 💡 Technology Features Infotainment Infotainment System Features Est: Likely basic AM/FM/CD player, possibly with optional premium audio systems. Limited advanced tech compared to modern vehicles. Driver Assistance Driver Assistance Features: Primarily relies on mechanical systems (ACD, AYC) and ABS/EBD for handling and stability. No electronic stability control (ESC) or adaptive cruise control. Connectivity Connectivity Features: No Bluetooth or USB connectivity as standard; likely only auxiliary audio input if equipped with premium audio. 🔧 Maintenance Service Intervals Oil Change Interval Est: Every 5,000-7,500 miles or 6-12 months, whichever comes first (or based on severe driving conditions). Spark Plug Replacement Interval Est: Refer to manual; typically around 60,000 - 100,000 miles for platinum or iridium plugs. Timing Belt Replacement Interval Est: Refer to manual; typically around 60,000 - 90,000 miles. Critical for the 4G63 engine. Fluid Specifications Engine Oil Specification: Refer to manual; typically 5W-30 or 0W-40 synthetic oil meeting API SN or equivalent specifications. Crucial for turbocharged applications. Coolant Specification: Refer to manual; likely a long-life, ethylene glycol-based coolant, typically green or pink. Brake Fluid Specification: Refer to manual; typically...
Front Airbags, Side Airbags (optional/market dependent), Front and Rear Crumple Zones, Reinforced Safety Cell
Srs System:
Supplemental Restraint System (SRS) coverage detailed in manual
💡 Technology Features
Infotainment
Infotainment System Features Est:
Likely basic AM/FM/CD player, possibly with optional premium audio systems. Limited advanced tech compared to modern vehicles.
Driver Assistance
Driver Assistance Features:
Primarily relies on mechanical systems (ACD, AYC) and ABS/EBD for handling and stability. No electronic stability control (ESC) or adaptive cruise control.
Connectivity
Connectivity Features:
No Bluetooth or USB connectivity as standard; likely only auxiliary audio input if equipped with premium audio.
🔧 Maintenance
Service Intervals
Oil Change Interval Est:
Every 5,000-7,500 miles or 6-12 months, whichever comes first (or based on severe driving conditions).
Spark Plug Replacement Interval Est:
Refer to manual; typically around 60,000 - 100,000 miles for platinum or iridium plugs.
Timing Belt Replacement Interval Est:
Refer to manual; typically around 60,000 - 90,000 miles. Critical for the 4G63 engine.
Fluid Specifications
Engine Oil Specification:
Refer to manual; typically 5W-30 or 0W-40 synthetic oil meeting API SN or equivalent specifications. Crucial for turbocharged applications.
Coolant Specification:
Refer to manual; likely a long-life, ethylene glycol-based coolant, typically green or pink.
Brake Fluid Specification:
Refer to manual; typically DOT 3 or DOT 4.
Power Steering Fluid Specification:
Refer to manual; often a specific Mitsubishi ATF or Dexron III equivalent.
Known Issues
Common Performance Related Issues:
Head gasket failures (especially in modified or abused engines), turbocharger wear, clutch wear, piston ring land issues in high-mileage or heavily tracked cars. Manual covers diagnosis and repair for these.
Common Electrical Issues:
Wiring harness issues, sensor failures (e.g., crankshaft position sensor), immobilizer problems (less common but possible). Covered in Chassis Electrical section.
Maintenance Procedures
Tire Rotation Interval:
Refer to manual; typically every 5,000-7,500 miles for even wear.
Engine Air Filter Replacement:
Covered in Intake section; frequency dependent on driving conditions.
📚 Vehicle History
Brand Heritage
Brand Motorsport Connection:
Mitsubishi has a strong heritage in motorsport, particularly in rallying (WRC), with the Lancer Evolution being a direct homologation special.
Model Evolution
Evolution Lineage:
The Evo IX is the ninth generation of the iconic Lancer Evolution series, building upon the platform of the Evo VIII with significant mechanical and aesthetic enhancements.
Key Evo Ix Enhancements:
MIVEC (Mitsubishi Innovative Valve timing Electronic Control) variable valve timing system on intake camshafts, improved turbocharger (twin-scroll), updated ACD and AYC systems, revised body styling.
Production
Manufacturing Location:
Japan
Production Period:
The Evo IX was produced from 2005 to 2007, bridging the gap before the introduction of the more technologically complex Evo X.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Accolades:
Consistently lauded by automotive media for its driving dynamics, AWD system, and performance capabilities. Often featured in 'best performance cars' lists of its era.
Ratings
Track Day Aptitude:
Highly regarded by enthusiasts for its suitability for track days and autocross events, due to its handling and robust platform.
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