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Mitsubishi Lancer Evolution 9 2005-2007 All Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Generation: CT9A (Evo IX) Model Years Covered: 2005, 2006, 2007 Codes Chassis Code: CT9A 👋 Introduction Market Position Market Position: The Mitsubishi Lancer Evolution IX is a revered performance sedan, celebrated for its rally-bred DNA, advanced all-wheel-drive system, and potent turbocharged engine. It occupied a niche in the enthusiast market, competing with cars like the Subaru WRX STI. This manual caters to owners and independent mechanics who seek to maintain, repair, and optimize this high-performance vehicle. Competitive Analysis Competitive Analysis: The Evo IX stands out with its unique Super Active Yaw Control (Super AYC) system and the legendary 4G63 engine in its final, most refined iteration. Compared to its rivals, it offered a slightly more refined interior and a more technologically advanced drivetrain. This manual is crucial for preserving its complex mechanical and electronic systems. Key Features Key Features: The manual provides direct access to factory-level repair procedures, essential for performing work with the same precision as a dealership technician. It empowers owners to perform DIY maintenance, reducing costs and ensuring high-quality work. Its digital format allows for quick access and portability. 📋 Manual Details Coverage Areas Coverage Areas: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle, and more. Page Count Page Count: Estimated 3000+ pages (typical for comprehensive factory service manuals, though exact count not provided) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Engine (4G63 MIVEC Turbo), Powertrain Control, Fuel System, Ignition System, Cooling System, Exhaust System, Intake System, Lubrication System, Clutch, Manual Transmission (Getrag 5-speed), All-Wheel Drive System (Super AYC), Driveline, Suspension (Front MacPherson, Rear Multi-link), Steering (Hydraulic Power), Brakes (Ventilated Discs Front/Rear, ABS), Electrical System, Lighting, Instrumentation, HVAC, Body & Chassis, SRS Airbag System, Body Control Modules, Immobilizer System, Wheels and Tires. Procedures Included Procedures Included: Routine maintenance, diagnostic procedures for all systems, troubleshooting guides, step-by-step repair instructions for component disassembly and reassembly, rebuilding procedures for engine and transmission, brake system bleeding and component replacement, suspension alignment and component replacement, steering system servicing, electrical system diagnostics including wiring diagrams, emission control system servicing, fuel system component testing and replacement, bodywork repair, interior component removal/installation, HVAC system servicing, airbag system safety precautions and servicing. Technical Depth Technical Depth: Comprehensive, covering everything from basic fluid checks and tire pressure to full engine and transmission rebuilds, complex electrical diagnostics, and body panel repair. Includes torque specifications, clearances, diagnostic trouble codes (DTCs), and detailed schematics. 📊 Manual Specifications File Format File Format: PDF PDF Requirements: Adobe PDF Reader Compression Requirements: WinZip Compatibility Operating Systems: All versions of Windows & Mac Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T MIVEC Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged, intercooled, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Displacement: 2.0 Liters (1997 cc) Bore X Stroke: 85.0 mm x 88.0 mm Performance Horsepower: 287 hp @ 6500 rpm (approx., varies by market) Torque: 289 lb-ft @ 3500 rpm (approx., varies by market) Fuel System Fuel System Type: Multi-point Fuel Injection (MPI) with Electronic Throttle Control (ETC) Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher) Engine Control ECM Type: Engine Control Module (ECM) with integrated diagnostics 🔧 Transmission Standard Transmission Type: 6-Speed Manual (Getrag F5M33) Optional Transmission Type: None (All models were manual transmission) Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) and Super Active Yaw Control (Super AYC) Fluid Specifications Manual Transmission Fluid: Refer to manual for specific GL-4 or GL-5 gear oil, e.g., Mitsubishi DiaQueen GL-4 75W-85 or equivalent. Transfer Case Fluid: Refer to manual for specific fluid type, often a high-quality gear oil. Rear Differential Fluid: Refer to manual for specific fluid type, often a high-quality gear oil, potentially with limited-slip additive depending on differential. 📐 Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Weights Curb Weight: 1450-1500 kg (approx.) Gross Vehicle Weight Rating: Refer to VIN plate. Wheels Tires Standard Wheel Size: 17 x 8.0 inches Standard Tire Size: 235/45R17 Bolt Pattern: 5x114.3mm (5x4.5 inches) Wheel Offset: ET+38 (approx.) 🛡️ Safety Features Ratings NHTSA Crash Test Ratings: Specific ratings vary by market and testing year, but generally aimed for high safety standards for its class. Active Features Active Features: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Active Yaw Control (AYC/Super AYC). Passive Features Passive Features: Driver and front passenger airbags, side impact door beams, front...
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Mitsubishi Lancer Evolution 9 2005-2007 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Generation:
CT9A (Evo IX)
Model Years Covered:
2005, 2006, 2007
Codes
Chassis Code:
CT9A
👋 Introduction
Market Position
Market Position:
The Mitsubishi Lancer Evolution IX is a revered performance sedan, celebrated for its rally-bred DNA, advanced all-wheel-drive system, and potent turbocharged engine. It occupied a niche in the enthusiast market, competing with cars like the Subaru WRX STI. This manual caters to owners and independent mechanics who seek to maintain, repair, and optimize this high-performance vehicle.
Competitive Analysis
Competitive Analysis:
The Evo IX stands out with its unique Super Active Yaw Control (Super AYC) system and the legendary 4G63 engine in its final, most refined iteration. Compared to its rivals, it offered a slightly more refined interior and a more technologically advanced drivetrain. This manual is crucial for preserving its complex mechanical and electronic systems.
Key Features
Key Features:
The manual provides direct access to factory-level repair procedures, essential for performing work with the same precision as a dealership technician. It empowers owners to perform DIY maintenance, reducing costs and ensuring high-quality work. Its digital format allows for quick access and portability.
📋 Manual Details
Coverage Areas
Coverage Areas:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle, and more.
Page Count
Page Count:
Estimated 3000+ pages (typical for comprehensive factory service manuals, though exact count not provided)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (4G63 MIVEC Turbo), Powertrain Control, Fuel System, Ignition System, Cooling System, Exhaust System, Intake System, Lubrication System, Clutch, Manual Transmission (Getrag 5-speed), All-Wheel Drive System (Super AYC), Driveline, Suspension (Front MacPherson, Rear Multi-link), Steering (Hydraulic Power), Brakes (Ventilated Discs Front/Rear, ABS), Electrical System, Lighting, Instrumentation, HVAC, Body & Chassis, SRS Airbag System, Body Control Modules, Immobilizer System, Wheels and Tires.
Procedures Included
Procedures Included:
Routine maintenance, diagnostic procedures for all systems, troubleshooting guides, step-by-step repair instructions for component disassembly and reassembly, rebuilding procedures for engine and transmission, brake system bleeding and component replacement, suspension alignment and component replacement, steering system servicing, electrical system diagnostics including wiring diagrams, emission control system servicing, fuel system component testing and replacement, bodywork repair, interior component removal/installation, HVAC system servicing, airbag system safety precautions and servicing.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic fluid checks and tire pressure to full engine and transmission rebuilds, complex electrical diagnostics, and body panel repair. Includes torque specifications, clearances, diagnostic trouble codes (DTCs), and detailed schematics.
📊 Manual Specifications
File Format
File Format:
PDF
PDF Requirements:
Adobe PDF Reader
Compression Requirements:
WinZip
Compatibility
Operating Systems:
All versions of Windows & Mac
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T MIVEC
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, turbocharged, intercooled, MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
Displacement:
2.0 Liters (1997 cc)
Bore X Stroke:
85.0 mm x 88.0 mm
Performance
Horsepower:
287 hp @ 6500 rpm (approx., varies by market)
Torque:
289 lb-ft @ 3500 rpm (approx., varies by market)
Fuel System
Fuel System Type:
Multi-point Fuel Injection (MPI) with Electronic Throttle Control (ETC)
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher)
Engine Control
ECM Type:
Engine Control Module (ECM) with integrated diagnostics
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual (Getrag F5M33)
Optional
Transmission Type:
None (All models were manual transmission)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Yaw Control (AYC) and Super Active Yaw Control (Super AYC)
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific GL-4 or GL-5 gear oil, e.g., Mitsubishi DiaQueen GL-4 75W-85 or equivalent.
Transfer Case Fluid:
Refer to manual for specific fluid type, often a high-quality gear oil.
Rear Differential Fluid:
Refer to manual for specific fluid type, often a high-quality gear oil, potentially with limited-slip additive depending on differential.
📐 Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Weights
Curb Weight:
1450-1500 kg (approx.)
Gross Vehicle Weight Rating:
Refer to VIN plate.
Wheels Tires
Standard Wheel Size:
17 x 8.0 inches
Standard Tire Size:
235/45R17
Bolt Pattern:
5x114.3mm (5x4.5 inches)
Wheel Offset:
ET+38 (approx.)
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings:
Specific ratings vary by market and testing year, but generally aimed for high safety standards for its class.
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Active Yaw Control (AYC/Super AYC).
Passive Features
Passive Features:
Driver and front passenger airbags, side impact door beams, front and rear crumple zones, height-adjustable seatbelts with pretensioners.
Restraint System
Srs Airbag System:
Covers driver, front passenger, and potentially side airbags depending on trim and market. Manual includes detailed safety precautions for SRS system maintenance and repair.
💡 Technology Features
Infotainment
Infotainment System:
Base models featured a factory AM/FM CD player with auxiliary input. Higher trims may have offered a premium Rockford Fosgate audio system and an in-dash CD changer. Navigation systems were rare or market-specific.
Driver Assistance
Driver Assistance:
Limited by modern standards; primarily focused on active safety features like ABS, EBD, and AYC. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane-keeping assist were available.
Connectivity
Connectivity:
Basic; typically included an auxiliary audio input jack for connecting external devices. No Bluetooth connectivity or USB ports were standard on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 7,500 miles or 6 months, whichever comes first (refer to manual for specific conditions).
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on operating conditions.
Spark Plug Replacement:
Typically every 30,000 - 60,000 miles, depending on plug type (iridium recommended).
Timing Belt Replacement:
Every 60,000 - 105,000 miles or 5-7 years (CRITICAL for 4G63 engine, inspect tensioners and water pump).
Fluid Specifications
Engine Oil Type:
Synthetic 5W-30 or 5W-40, API SN or newer, ACEA A3/B4 compliant (refer to manual for exact specification and capacity).
Coolant Type:
Mitsubishi Super Long Life Coolant (Zebra mix) or equivalent Ethylene Glycol-based coolant with corrosion inhibitors. Capacity: Approx. 8.5 Liters.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Dexron III/VI ATF or specified Mitsubishi power steering fluid.
Known Issues
Known Issues:
Piston ring land failures (especially with aggressive tuning), turbocharger wear/failure, clutch wear, differential issues (AYC pump failure), front crankshaft seal leaks, spark plug blow-out (on earlier 4G63 variants, less common on Evo IX), exhaust manifold cracks, minor electrical gremlins.
Common Maintenance Tips:
Regularly inspect and replace the timing belt and related components. Ensure adequate cooling system maintenance. Use high-quality engine oil and perform frequent oil changes, especially if the vehicle is driven hard. Monitor AYC system operation and fluid levels.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a strong heritage in motorsport, particularly in the World Rally Championship (WRC), where the Lancer Evolution series earned legendary status. This lineage directly informs the performance and technology of the road-going Evo models.
Model Evolution
Model Evolution:
The Evolution IX represents the pinnacle of the CT9A chassis generation. It introduced the MIVEC variable valve timing system to the 4G63 engine, improving both power delivery and efficiency. It also saw further refinement of the AYC system, enhancing its already renowned handling capabilities.
Production
Production Years Overall:
1992-2007 (for the Lancer Evolution lineage)
Production Location:
Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
The Lancer Evolution IX is consistently praised by automotive journalists and enthusiasts for its exceptional handling, braking, and all-wheel-drive performance. Often cited in 'best performance car' lists for its era.
Ratings
Ratings:
Frequently received high marks in track performance tests and comparison reviews against contemporary rivals.
Certifications
Certifications:
Designed and manufactured to meet global automotive safety and emissions standards relevant to its production period.
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