Mitsubishi Lancer Evolution IX Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Code: CT9A Generation Generation Name: Eighth Generation (CT9A) Generation Years: 2005-2007 Codes Chassis Code: CT9A Engine Code Primary: 4G63T (MIVEC) 👋 Introduction Market Position Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiasts, tuners, track day participants, performance driving community Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Volkswagen Golf R Key Features Performance Focus: Renowned for its turbocharged engine, all-wheel-drive system, and sophisticated handling dynamics Rally Heritage: Directly derived from Mitsubishi's World Rally Championship (WRC) dominance Manual Benefit: Essential resource for maintaining the peak performance and longevity of the Evo IX 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive factory service and repair Page Count Page Count: Approximately 1500+ Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions, turbocharger, intercooler Transmission: Manual Transmission (Getrag 6-speed), Transfer Case, Drive Shafts, Differentials (Front, Rear ACD/AYC) Drivetrain: All-Wheel Drive System (ACD/AYC), Drivetrain components and operation Suspension: Front and Rear Suspension, Steering System, Power Steering Brakes: Brake System (ABS, EBD, Brembo calipers), Parking Brake Electrical: Body Electrical, Powertrain Control Module (PCM), Engine Control Unit (ECU), Wiring Diagrams, Lighting, Instruments, Audio System Body: Body Exterior, Interior Trim, Doors, Windows, Seats, HVAC (Heating, Ventilation, Air Conditioning) Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, belt inspection/replacement Repair: Component removal, installation, overhaul, and replacement procedures Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom analysis, electrical diagnostics Specifications: Torque specifications, clearances, dimensions, fluid capacities, electrical resistance values Technical Depth Depth Level: Expert-level, suitable for professional technicians and advanced DIYers Diagnostic Capability: Detailed diagnostic trees, circuit diagrams, and fault code explanations Rebuild Procedures: Comprehensive engine and transmission rebuild procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Image Quality: High-resolution diagrams and illustrations Print Quality Printable: Printable pages Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, turbocharged, intercooled, DOHC, 16-valve Engine Name: 4G63T MIVEC Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower Ps Jpdm: 280 PS @ 6500 rpm Horsepower Bhp Usdm: 271 bhp @ 6500 rpm Torque Nm Jpdm: 343 Nm @ 3500 rpm Torque Lb-Ft Usdm: 255 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Port Injection Fuel Type: Premium Unleaded Gasoline (91 AKI or higher recommended) Turbocharger Model: MHI TD05HR-16G6-10.5T (Billete wheel variant on some markets) Intercooler Type: Front-mounted, air-to-air 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission Transmission Manufacturer: Getrag (Type G) Optional Optional Transmission: None (Manual transmission was standard) Features Drivetrain Layout: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC) Differential Type Front: Helical Limited-Slip Differential (LSD) Differential Type Rear: Mechanical Limited-Slip Differential (LSD) Transfer Case: Mechanical with ACD unit 📐 Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Track Width Front: 1500 mm (59.1 in) Track Width Rear: 1505 mm (59.3 in) Weights Curb Weight: 1400-1440 kg (3086-3175 lbs) depending on market/spec Gross Vehicle Weight: Approx. 1900 kg (4189 lbs) Fuel Tank Capacity: 50 Liters (13.2 US gal) 🛡️ Safety Features Ratings NHTSA Rating: Not officially rated by NHTSA in the US market for this specific model year, but general Lancer models from this era performed reasonably well. Focus on structural integrity and specific Evo IX safety features. Active Features Traction Control: Yes (Switchable) Electronic Stability Control: No (Traction control is the primary stability aid) ABS: Yes (4-channel ABS) Ebd: Yes (Electronic Brakeforce Distribution) Acd: Active Center Differential (Manages torque split between front and rear axles) Ayc: Active Yaw Control (Manages torque distribution between left and right rear wheels for enhanced cornering) Passive Features Airbags: Driver and Front Passenger Airbags Seatbelts: 3-point front and rear seatbelts with pretensioners Chassis Construction: Reinforced unibody chassis with strategically placed structural bracing Crumple Zones: Front and rear crumple zones designed for energy absorption 💡 Technology Features Infotainment Infotainment System: Factory radio with CD player, AM/FM tuner, and potentially an auxiliary input. Aftermarket head units are common. Speaker System: Standard speaker setup, often with options for premium sound systems depending on trim. Driver Assistance Cruise Control: Yes Climate Control: Manual or Automatic Climate Control (depending on trim) Connectivity Bluetooth: Not standard from factory; typically added via aftermarket solutions. Usb Port: Not standard from factory; typically added via aftermarket solutions. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, especially under spirited driving conditions Air Filter Replacement: Every 15,000-30,000 miles (25,000-50,000 km) or as needed based on condition Spark...
Electronic Fuel Injection (EFI), Sequential Port Injection
Fuel Type:
Premium Unleaded Gasoline (91 AKI or higher recommended)
Turbocharger Model:
MHI TD05HR-16G6-10.5T (Billete wheel variant on some markets)
Intercooler Type:
Front-mounted, air-to-air
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission
Transmission Manufacturer:
Getrag (Type G)
Optional
Optional Transmission:
None (Manual transmission was standard)
Features
Drivetrain Layout:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC)
Differential Type Front:
Helical Limited-Slip Differential (LSD)
Differential Type Rear:
Mechanical Limited-Slip Differential (LSD)
Transfer Case:
Mechanical with ACD unit
📐 Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Track Width Front:
1500 mm (59.1 in)
Track Width Rear:
1505 mm (59.3 in)
Weights
Curb Weight:
1400-1440 kg (3086-3175 lbs) depending on market/spec
Gross Vehicle Weight:
Approx. 1900 kg (4189 lbs)
Fuel Tank Capacity:
50 Liters (13.2 US gal)
🛡️ Safety Features
Ratings
NHTSA Rating:
Not officially rated by NHTSA in the US market for this specific model year, but general Lancer models from this era performed reasonably well. Focus on structural integrity and specific Evo IX safety features.
Active Features
Traction Control:
Yes (Switchable)
Electronic Stability Control:
No (Traction control is the primary stability aid)
ABS:
Yes (4-channel ABS)
Ebd:
Yes (Electronic Brakeforce Distribution)
Acd:
Active Center Differential (Manages torque split between front and rear axles)
Ayc:
Active Yaw Control (Manages torque distribution between left and right rear wheels for enhanced cornering)
Passive Features
Airbags:
Driver and Front Passenger Airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners
Chassis Construction:
Reinforced unibody chassis with strategically placed structural bracing
Crumple Zones:
Front and rear crumple zones designed for energy absorption
💡 Technology Features
Infotainment
Infotainment System:
Factory radio with CD player, AM/FM tuner, and potentially an auxiliary input. Aftermarket head units are common.
Speaker System:
Standard speaker setup, often with options for premium sound systems depending on trim.
Driver Assistance
Cruise Control:
Yes
Climate Control:
Manual or Automatic Climate Control (depending on trim)
Connectivity
Bluetooth:
Not standard from factory; typically added via aftermarket solutions.
Usb Port:
Not standard from factory; typically added via aftermarket solutions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, especially under spirited driving conditions
Air Filter Replacement:
Every 15,000-30,000 miles (25,000-50,000 km) or as needed based on condition
Spark Plug Replacement:
Every 30,000-60,000 miles (50,000-100,000 km) depending on spark plug type (e.g., iridium)
Timing Belt Replacement:
Every 60,000-90,000 miles (100,000-150,000 km) or 5-7 years (critical component)
Fluid Specifications
Engine Oil Type:
Synthetic SAE 5W-30 or 5W-40 (API SN or ACEA A3/B4 recommended)
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent (Ethylene Glycol based)
Transmission Fluid Type:
API GL-4 SAE 75W-90 Synthetic Gear Oil (for manual transmission)
Transfer Case Fluid Type:
API GL-5 SAE 75W-90 Synthetic Gear Oil
Rear Differential Fluid Type:
API GL-5 SAE 75W-90 Synthetic Gear Oil (may require specific LSD additive)
Brake Fluid Type:
DOT 3 or DOT 4 High-Temperature Brake Fluid
Power Steering Fluid Type:
Mitsubishi PSF or equivalent ATF Dexron III/Mercon
Known Issues
Engine Wear:
Potential for piston ring wear and cylinder bore scoring on high-mileage or poorly maintained examples. Regular oil changes with quality oil are crucial.
Turbocharger:
Turbocharger seals can wear, leading to oil consumption and smoke. Proper cool-down procedures are essential.
Clutch Wear:
Clutches can wear prematurely with aggressive driving or abuse. Clutch actuation system can sometimes develop leaks.
Acd Pump Failure:
The ACD pump and its associated sensors can fail over time, affecting the AWD system's performance. Diagnostic codes often accompany this.
Suspected Misses:
Can occur due to ignition system issues (coils, plugs), fuel delivery problems, or vacuum leaks.
Rust Corrosion:
As with many Japanese cars of this era, underbody rust and corrosion can be an issue, especially in regions with harsh winters and road salt.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Brand Focus:
Known for its 4x4 technology, rally racing heritage, and performance-oriented vehicles
Model Evolution
Lancerevolution Origin:
Developed as a homologation special for Group A racing in the World Rally Championship (WRC)
Evolution Series Development:
Each generation built upon the previous, incorporating technological advancements from motorsport
Evolution Ix Key Advancements:
Introduction of MIVEC (Mitsubishi Innovative Valve timing Electronic Control) to the 4G63 engine, revised turbocharger, revised ACD/AYC system, and often larger Brembo brakes.
Production
Production Period:
2005-2007
Production Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Limited Editions:
Various special editions like MR (Mitsubishi Racing), SE (Special Edition), RS (Rally Sport) variants with specific tuning and equipment
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Widely praised by automotive journalists for its exceptional handling, AWD traction, and rally-bred performance capabilities.
Track Day Favorite:
Consistently ranked among the top enthusiast cars for track day use and spirited driving.
Tuning Potential:
Highly regarded in the tuning community for its robust engine and drivetrain, offering significant performance upgrade potential.
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