The Mitsubishi Montero, produced for the 1992 model year, is a capable mid-size SUV renowned for its robust body-on-frame construction and impressive off-road performance. Featuring available 2-door and 4-door body styles, including a Long Wheelbase Exceed variant, and a choice of 2WD or advanced 4WD systems like the Super Select, this vehicle was engineered to tackle diverse terrains. Powered by a 3.0L V6 SOHC engine, the Montero offered a blend of utility and durability, making it a strong contender against competitors such as the Jeep Cherokee and Toyota 4Runner, and was often recognized for its off-road prowess and customer satisfaction. This comprehensive service and repair manual provides in-depth technical information for the Mitsubishi Montero, covering all major vehicle systems. It details engine mechanicals, fuel and ignition systems, transmissions (manual and automatic), drivetrain, suspension, steering, brakes, and the electrical system. The manual also includes procedures for routine maintenance, component repair, troubleshooting, and identifies special tools required for various tasks. Its extensive coverage, presented in a high-resolution, text-searchable format, is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the vehicle to ensure optimal performance and longevity. 🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1992 Chassis Code: V20, V30, V40 Series Codes Engine Code Primary: 6G72 👋 Introduction Market Position Segment: Mid-size SUV / Off-road vehicle Target Audience: Off-road enthusiasts, families, those seeking rugged utility and capability. Competitive Analysis Competitors: Jeep Cherokee (XJ), Toyota 4Runner, Ford Bronco, Nissan Pathfinder. Key Features Body Styles: 2-door, 4-door, Long Wheelbase (Exceed) Drivetrain: Available 2WD and 4WD (including Super Select 4WD system). Off Road Capability: Body-on-frame construction, high ground clearance, robust suspension, selectable 4WD modes. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for all systems. Page Count Estimated Page Count: 1500+ Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, timing, lubrication, cooling. Fuel System: Fuel injection system (MPI/ECI), fuel pump, injectors, lines, tank, diagnostics. Ignition System: Spark plugs, coils, distributor (if applicable), timing, ignition control module. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, O2 sensors. Transmission Manual: Clutch, gearbox overhaul, shifting mechanisms, gear ratios, maintenance. Transmission Automatic: Torque converter, valve body, internal components, maintenance, fluid specifications, diagnostics. Drivetrain 4Wd: Transfer case operation, front and rear differentials, driveshafts, CV joints, Super Select 4WD system. Suspension Front: Independent front suspension, control arms, ball joints, coil springs, shock absorbers, sway bar. Suspension Rear: Multi-link rear suspension, control arms, coil springs, shock absorbers, sway bar. Steering System: Power steering pump, rack and pinion, steering column, linkage, fluid specifications. Brake System: Front disc brakes, rear drum/disc brakes, master cylinder, brake booster, ABS (if equipped), lines, bleeding procedures. Electrical System: Battery, alternator, starter, wiring diagrams, lighting, fuses, relays, ignition switch. Body And Interior: Body panels, doors, windows, locks, seats, trim, HVAC controls, dashboard. HVAC System: Air conditioning compressor, condenser, evaporator, heater core, blower motor, refrigerant. Safety Systems: Seat belts, airbags (if equipped), SRS system diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotation, lubrication. Engine Repair: Head gasket replacement, piston ring installation, bearing replacement, complete engine rebuild. Transmission Repair: Clutch replacement, transmission overhaul (auto and manual), seal replacement. Brake Service: Brake pad/shoe replacement, rotor/drum resurfacing, caliper/wheel cylinder repair, brake bleeding. Suspension Repair: Shock/strut replacement, ball joint/tie rod end replacement, bushing replacement, alignment specifications. Electrical Diagnostics: Troubleshooting circuits, component testing, wiring harness repair. Body Repair: Panel replacement, door hinge adjustment, glass replacement, rust repair techniques. HVAC Service: Refrigerant charging, leak detection, component replacement, blower motor repair. Troubleshooting: Diagnostic charts, common problems and solutions, symptom-based diagnosis. Special Tools: Identification and usage of specialized tools for specific procedures. Technical Depth Depth: In-depth mechanical, electrical, and diagnostic procedures suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable PDF for quick information retrieval. Print Quality Quality: High-resolution scans for clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V6, SOHC Displacement: 3.0 L (2972 cc) Bore X Stroke: 91.1 mm x 76.0 mm Compression Ratio: 8.3:1 Horsepower: Approx. 145-155 hp @ 5000 rpm (depending on market/spec) Torque: Approx. 170-180 lb-ft @ 3500 rpm (depending on market/spec) Fuel System Induction: Multi-point Fuel Injection (MPI) / Electronic Controlled Injection (ECI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Type: 5-speed manual transmission Optional Type: 4-speed automatic transmission Features Transfer Case: 2-speed transfer case with manual or automatic (Super Select) engagement. 📐 Dimensions Exterior Wheelbase Short Wheelbase: Approx. 100.4 inches (2550 mm) Wheelbase Long Wheelbase: Approx. 109.4 inches (2780 mm) Length Short Wheelbase: Approx. 168.9 inches (4300 mm) Length Long Wheelbase: Approx. 177.0 inches (4500 mm) Width: Approx. 66.5 inches (1690 mm) Height: Approx. 65.2 inches...