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    2006 Mitsubushi MONTERO Service Repair Manual

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    $141.00
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    🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 2006 Chassis Code: V73W, V75W, V78W (may vary based on specific market/engine) Generation: Third Generation (1999-2006) 👋 Introduction Market Position Segment: Full-size SUV, known for its robust construction and off-road capability. Competitive Analysis Competitors: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee, Chevrolet TrailBlazer. Key Features Off Road Capability: Super Select II 4WD system, robust chassis, long-travel suspension. Durability: Body-on-frame construction contributing to longevity and toughness. Comfort And Utility: Spacious interior, often with a third-row seating option, suitable for families and cargo hauling. 📋 Manual Details Coverage Areas Engines Covered: All engine variants for the 2006 model year, including potential V6 gasoline and diesel options depending on market. Models Covered: All trim levels and configurations of the 2006 Mitsubishi Montero. Page Count Estimated Pages: Likely over 2000 pages (typical for comprehensive factory service manuals of this era and vehicle complexity) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English (assumed for typical market availability) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including cylinder head, block, pistons, crankshaft, camshafts), fuel system (injection, pumps, injectors), ignition system, exhaust system, cooling system, lubrication system, engine management system (ECU diagnostics). Drivetrain: Transmission (automatic and manual if applicable), transfer case, differentials (front and rear), drive shafts, axles, wheel hubs. Chassis: Suspension system (front and rear independent suspension components, shocks, springs, control arms, stabilizer bars), steering system (power steering pump, rack and pinion, steering column), braking system (ABS, EBD, brake calipers, rotors, lines, master cylinder), wheels and tires. Electrical: 12V electrical system, battery, alternator, starter motor, fuses, relays, wiring diagrams for all circuits, lighting system (headlights, taillights, interior lights), instrument cluster, power accessories (windows, locks, mirrors), audio system. Body: Body exterior (panels, doors, hood, tailgate), interior trim, seats, HVAC system (air conditioning, heating, ventilation), safety systems (airbags, seatbelts). Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, spark plug replacement, fluid checks and changes, brake pad replacement, belt inspection and replacement. Diagnostics And Troubleshooting: Step-by-step troubleshooting guides for common and complex issues, diagnostic trouble code (DTC) interpretation and resolution. Repair And Rebuild: Detailed instructions for component removal, disassembly, inspection, repair, and reassembly of major systems (engine, transmission, suspension, brakes). Electrical Diagnostics: Comprehensive wiring diagrams, connector pinouts, troubleshooting logic for electrical faults. Technical Depth Depth: Factory-level diagnostic procedures, detailed torque specifications, special tool requirements, factory-recommended repair methods, overhaul procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable PDF for efficient information retrieval. Print Quality Printability: Printable pages for physical use in a workshop environment. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 6G72, 6G74, 6G75 (common engine codes for this generation, manual will detail specific engines). Displacement: 3.5L, 3.8L V6 (depending on market and specific model variant). Performance Horsepower: Approximately 200-220 HP for 3.5L, 230-250 HP for 3.8L (actual figures vary by engine variant and market). Torque: Approximately 230-245 lb-ft for 3.5L, 250-260 lb-ft for 3.8L (actual figures vary by engine variant and market). Fuel System Fuel Delivery: Multi-point fuel injection (MPI). Fuel Type: Unleaded gasoline (Octane rating as per owner's manual recommendations). Engine Management ECU: Mitsubishi Electronic Control Unit (ECU) with OBD-II diagnostics. 🔧 Transmission Standard Transmission Type: 5-speed automatic transmission (W5A580 common for V6 engines). Optional Transmission Type: 5-speed manual transmission (less common, usually on base models or specific markets). Features Drivetrain System: Super Select II 4WD System (allows driver to select between 2WD, 4WD Full-Time, 4WD High with locked center differential, and 4WD Low with locked center differential). Fluid Specification Automatic Transmission Fluid: DIA QUEEN ATF-SP III (or equivalent approved fluid, consult manual for exact specification and capacity). 📐 Dimensions Exterior Length: Approx. 188.8 - 195.7 inches (depending on variant). Width: Approx. 75.4 inches. Height: Approx. 72.0 - 75.0 inches (depending on variant and roof rack). Wheelbase: Approx. 109.5 inches. Cargo Cargo Volume Behind 3Rd Row: Approx. 18.0 - 20.0 cu ft (Varies by seating configuration). Cargo Volume Behind 2Nd Row: Approx. 45.0 - 48.0 cu ft (Varies by seating configuration). Weights Curb Weight: Approx. 4,500 - 4,900 lbs (depending on configuration). Towing Capacity: Typically rated for 5,000 lbs (always confirm with local regulations and hitch setup). 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4/5 stars (for models equipped with specific stability control features). Active Features ABS: Standard Anti-lock Braking System. Ebd: Electronic Brakeforce Distribution. Traction Control: Available Traction Control System (TCS). Stability Control: Available Active Stability Control (ASC) or Electronic Stability Control (ESC). Passive Features Airbags: Front airbags, side curtain airbags (optional/standard depending on trim). Seatbelts: 3-point seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio systems (e.g., Rockford Fosgate). Navigation: Optional factory navigation system available on...
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    🏷️ Basic Information
    Identification
    Make:
    Mitsubishi
    Model:
    Montero
    Year:
    2006
    Chassis Code:
    V73W, V75W, V78W (may vary based on specific market/engine)
    Generation:
    Third Generation (1999-2006)
    👋 Introduction
    Market Position
    Segment:
    Full-size SUV, known for its robust construction and off-road capability.
    Competitive Analysis
    Competitors:
    Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee, Chevrolet TrailBlazer.
    Key Features
    Off Road Capability:
    Super Select II 4WD system, robust chassis, long-travel suspension.
    Durability:
    Body-on-frame construction contributing to longevity and toughness.
    Comfort And Utility:
    Spacious interior, often with a third-row seating option, suitable for families and cargo hauling.
    📋 Manual Details
    Coverage Areas
    Engines Covered:
    All engine variants for the 2006 model year, including potential V6 gasoline and diesel options depending on market.
    Models Covered:
    All trim levels and configurations of the 2006 Mitsubishi Montero.
    Page Count
    Estimated Pages:
    Likely over 2000 pages (typical for comprehensive factory service manuals of this era and vehicle complexity)
    Manual Type
    Type:
    Factory Service Manual / Repair Manual
    Language
    Language:
    English (assumed for typical market availability)
    Format
    Format:
    Digital Download (PDF)
    📖 Manual Coverage
    Systems Covered
    Powertrain:
    Engine mechanical (including cylinder head, block, pistons, crankshaft, camshafts), fuel system (injection, pumps, injectors), ignition system, exhaust system, cooling system, lubrication system, engine management system (ECU diagnostics).
    Drivetrain:
    Transmission (automatic and manual if applicable), transfer case, differentials (front and rear), drive shafts, axles, wheel hubs.
    Chassis:
    Suspension system (front and rear independent suspension components, shocks, springs, control arms, stabilizer bars), steering system (power steering pump, rack and pinion, steering column), braking system (ABS, EBD, brake calipers, rotors, lines, master cylinder), wheels and tires.
    Electrical:
    12V electrical system, battery, alternator, starter motor, fuses, relays, wiring diagrams for all circuits, lighting system (headlights, taillights, interior lights), instrument cluster, power accessories (windows, locks, mirrors), audio system.
    Body:
    Body exterior (panels, doors, hood, tailgate), interior trim, seats, HVAC system (air conditioning, heating, ventilation), safety systems (airbags, seatbelts).
    Procedures Included
    Maintenance:
    Routine maintenance tasks such as oil changes, filter replacements, spark plug replacement, fluid checks and changes, brake pad replacement, belt inspection and replacement.
    Diagnostics And Troubleshooting:
    Step-by-step troubleshooting guides for common and complex issues, diagnostic trouble code (DTC) interpretation and resolution.
    Repair And Rebuild:
    Detailed instructions for component removal, disassembly, inspection, repair, and reassembly of major systems (engine, transmission, suspension, brakes).
    Electrical Diagnostics:
    Comprehensive wiring diagrams, connector pinouts, troubleshooting logic for electrical faults.
    Technical Depth
    Depth:
    Factory-level diagnostic procedures, detailed torque specifications, special tool requirements, factory-recommended repair methods, overhaul procedures.
    📊 Manual Specifications
    File Format
    File Type:
    PDF (Portable Document Format)
    Searchability:
    Text-searchable PDF for efficient information retrieval.
    Print Quality
    Printability:
    Printable pages for physical use in a workshop environment.
    Binding Type
    Binding Type:
    N/A (Digital Format)
    Paper Type
    Paper Type:
    N/A (Digital Format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code:
    6G72, 6G74, 6G75 (common engine codes for this generation, manual will detail specific engines).
    Displacement:
    3.5L, 3.8L V6 (depending on market and specific model variant).
    Performance
    Horsepower:
    Approximately 200-220 HP for 3.5L, 230-250 HP for 3.8L (actual figures vary by engine variant and market).
    Torque:
    Approximately 230-245 lb-ft for 3.5L, 250-260 lb-ft for 3.8L (actual figures vary by engine variant and market).
    Fuel System
    Fuel Delivery:
    Multi-point fuel injection (MPI).
    Fuel Type:
    Unleaded gasoline (Octane rating as per owner's manual recommendations).
    Engine Management
    ECU:
    Mitsubishi Electronic Control Unit (ECU) with OBD-II diagnostics.
    🔧 Transmission
    Standard
    Transmission Type:
    5-speed automatic transmission (W5A580 common for V6 engines).
    Optional
    Transmission Type:
    5-speed manual transmission (less common, usually on base models or specific markets).
    Features
    Drivetrain System:
    Super Select II 4WD System (allows driver to select between 2WD, 4WD Full-Time, 4WD High with locked center differential, and 4WD Low with locked center differential).
    Fluid Specification
    Automatic Transmission Fluid:
    DIA QUEEN ATF-SP III (or equivalent approved fluid, consult manual for exact specification and capacity).
    📐 Dimensions
    Exterior
    Length:
    Approx. 188.8 - 195.7 inches (depending on variant).
    Width:
    Approx. 75.4 inches.
    Height:
    Approx. 72.0 - 75.0 inches (depending on variant and roof rack).
    Wheelbase:
    Approx. 109.5 inches.
    Cargo
    Cargo Volume Behind 3Rd Row:
    Approx. 18.0 - 20.0 cu ft (Varies by seating configuration).
    Cargo Volume Behind 2Nd Row:
    Approx. 45.0 - 48.0 cu ft (Varies by seating configuration).
    Weights
    Curb Weight:
    Approx. 4,500 - 4,900 lbs (depending on configuration).
    Towing Capacity:
    Typically rated for 5,000 lbs (always confirm with local regulations and hitch setup).
    🛡️ Safety Features
    Ratings
    NHTSA Rollover Rating:
    4/5 stars (for models equipped with specific stability control features).
    Active Features
    ABS:
    Standard Anti-lock Braking System.
    Ebd:
    Electronic Brakeforce Distribution.
    Traction Control:
    Available Traction Control System (TCS).
    Stability Control:
    Available Active Stability Control (ASC) or Electronic Stability Control (ESC).
    Passive Features
    Airbags:
    Front airbags, side curtain airbags (optional/standard depending on trim).
    Seatbelts:
    3-point seatbelts with pretensioners.
    💡 Technology Features
    Infotainment
    Audio System:
    Factory AM/FM/CD player, optional premium audio systems (e.g., Rockford Fosgate).
    Navigation:
    Optional factory navigation system available on higher trims.
    Driver Assistance
    Cruise Control:
    Standard cruise control.
    Parking Sensors:
    Optional rear parking sensors.
    Connectivity
    OBD Ii:
    Equipped with OBD-II diagnostic port for engine and emission system monitoring.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically 3,750 - 7,500 miles or 6-12 months (refer to manual for exact recommendation based on driving conditions and oil type).
    Air Filter Replacement:
    Every 30,000 - 60,000 miles or as needed based on inspection.
    Spark Plug Replacement:
    Around 60,000 - 100,000 miles (depending on plug type).
    Coolant Flush:
    Every 30,000 - 50,000 miles or 2-4 years.
    Fluid Specifications
    Engine Oil:
    SAE 5W-30 or 5W-40 (API SN/SP or ILSAC GF-6A/GF-6B recommended, confirm with manual).
    Coolant:
    Mitsubishi Super Long Life Coolant (SLLC) or equivalent (Pink/Red ethylene glycol based, silicate-free).
    Brake Fluid:
    DOT 3 or DOT 4 (refer to manual for specific requirement).
    Power Steering Fluid:
    ATF SP-III or specific power steering fluid (confirm with manual).
    Known Issues
    Ignition Coils:
    Premature failure of ignition coils can lead to misfires.
    Transmission Issues:
    Some reports of automatic transmission issues, particularly with shifting or clutch packs, may require specialized diagnosis and repair.
    Exhaust Manifold Cracks:
    Cracks in the exhaust manifold can cause exhaust leaks and noise.
    ABS Sensor Failures:
    ABS wheel speed sensors can fail, leading to ABS warning lights.
    📚 Vehicle History
    Brand Heritage
    Brand Focus:
    Mitsubishi has a long history in automotive manufacturing, with a strong presence in the SUV market, often focusing on durability and capability.
    Model Evolution
    Third Generation Introduction:
    The third generation Pajero/Montero (launched for the 1999/2000 model year globally) represented a significant modernization with a unibody-on-frame construction for improved ride and handling compared to previous generations.
    Production
    Production Location:
    Primarily produced in Japan (and potentially other global facilities for specific markets).
    Production Years:
    1999/2000 - 2006 (for the third generation).
    🏆 Awards & Recognition
    Recognitions
    Off Road Awards:
    The Montero (Pajero) has a history of winning off-road endurance events like the Dakar Rally, underscoring its ruggedness and capability.
    Ratings
    Consumer Reports:
    Consumer Reports ratings varied for this generation, with some praise for capability but concerns regarding reliability in certain areas (refer to specific year reviews for detailed ratings).
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