🏷️ Basic Information Identification Make: Mitsubishi Model: Montero & Pick-Up Truck Product Name: Mitsubishi Montero & Mitsubishi Pick-Up Truck Complete Workshop Service Repair Manual 1987 1988 1989 Codes Internal Product Code: MITSUBISHI-MONTERO-PICKUP-WSM-1987-1989 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, owners seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Provides in-depth technical information essential for maintaining and repairing these robust vehicles, saving on dealership service costs. Key Features Document Scope: Covers both the Montero (SUV) and the related Pick-Up Truck models, offering unified repair information. Diagnostic Focus: Includes detailed diagnostic procedures and troubleshooting charts for a wide range of potential issues. 📋 Manual Details Coverage Areas Geographical Coverage: Global (reflecting common specifications for North American and export markets) Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emission control systems Transmission Systems: Manual transmission, automatic transmission, transfer case (2WD/4WD) Drivetrain Systems: Front axle, rear axle, driveshafts, CV joints, differentials Suspension Systems: Front suspension (independent), rear suspension (leaf spring or multi-link), shock absorbers, springs, bushings Steering Systems: Power steering system, steering rack/gearbox, steering column Brake Systems: Front disc brakes, rear drum brakes (or disc on some variants), parking brake, hydraulic system Electrical Systems: Battery, charging system (alternator), starting system, lighting system, horn, wipers, power windows, power locks, instrument cluster, wiring diagrams Body And Frame: Chassis construction, body panels, doors, hood, tailgate, interior trim, seats HVAC Systems: Heating, ventilation, and air conditioning (HVAC) system components and service Emission Control Systems: Catalytic converter, oxygen sensors, EGR system (if applicable) Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad inspection/replacement Repair Procedures: Engine component removal/installation (e.g., alternator, starter, water pump), transmission overhaul, brake caliper/wheel cylinder service, suspension component replacement, exhaust system repair Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic flowcharts, on-board diagnostics (OBD-I) interpretation (if applicable) Overhaul Procedures: Engine rebuilding, transmission rebuilding, differential rebuilds Electrical Troubleshooting: Wiring harness repair, component testing, short circuit diagnosis, component replacement Technical Depth Depth Of Information: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications. 📊 Manual Specifications File Format Digital File Type: PDF Searchability: Searchable text content Print Quality Printable Pages: Yes, designed for printing individual sections or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, V6 (Gasoline) Engine Displacement 4Cyl: 2.0L (1997cc) Engine Displacement V6: 2.6L (2555cc) G54B, 3.0L (2972cc) 6G72 SOHC Fuel Delivery System: Carburetor (early models) and Multi-Point Fuel Injection (MPI) (later models) Performance Horsepower 4Cyl: Approx. 95-105 HP (varies by year and market) Horsepower V6 2.6L: Approx. 105-116 HP (varies by year and market) Horsepower V6 3.0L: Approx. 145-155 HP (varies by year and market) Torque V6 3.0L: Approx. 170-180 lb-ft (varies by year and market) Fuel System Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission Optional Optional Transmission: 4-Speed Automatic Transmission Features Transfer Case: Part-time 4WD system with manual or automatic front hub engagement (on most models), some models may have full-time 4WD transfer cases. Gear Ratios: Detailed gear ratios for both manual and automatic transmissions are provided within the manual. 📐 Dimensions Exterior Body Styles: 2-door SUV, 4-door SUV, 2-door Regular Cab Pick-Up, 4-door Extended Cab Pick-Up Wheelbase Long Bed Pickup: Approx. 116.1 inches (2950 mm) Wheelbase Short Bed Pickup: Approx. 104.3 inches (2650 mm) Wheelbase Montero: Approx. 109.4 inches (2780 mm) Weights Curb Weight: Varies significantly by body style and drivetrain, generally ranging from 3,300 to 4,400 lbs. 🛡️ Safety Features Ratings Crash Test Data: Specific crash test ratings for this era are not as standardized as modern vehicles. Manual may provide structural integrity information. Active Features Active Safety Features: Primarily mechanical: Robust chassis and suspension designed for off-road capability. ABS was not standard on most models of this generation. Passive Features Passive Safety Features: Seat belts, reinforced passenger cage, energy-absorbing steering column. 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM radio, cassette player. Optional: Power windows, power locks, power mirrors, air conditioning. Driver Assistance Driver Assistance Systems: None in the modern sense. Focus is on mechanical capability and driver control. Connectivity Connectivity Features: N/A (Pre-internet era vehicle) 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations). Timing Belt Replacement: For V6 engines, typically around 60,000 miles or 4-5 years. Crucial to follow manual's recommendation. Coolant Flush Interval: Generally every 2 years or 30,000 miles. Fluid Specifications Engine Oil Type: API SG or SH rated oil, SAE...
Basic AM/FM radio, cassette player. Optional: Power windows, power locks, power mirrors, air conditioning.
Driver Assistance
Driver Assistance Systems:
None in the modern sense. Focus is on mechanical capability and driver control.
Connectivity
Connectivity Features:
N/A (Pre-internet era vehicle)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations).
Timing Belt Replacement:
For V6 engines, typically around 60,000 miles or 4-5 years. Crucial to follow manual's recommendation.
Coolant Flush Interval:
Generally every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil Type:
API SG or SH rated oil, SAE 10W-30 or 10W-40 recommended (check manual for specific viscosity based on temperature).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 Gear Oil.
Transmission Fluid Automatic:
Dexron-II or equivalent automatic transmission fluid (ATF).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).
Known Issues
Common Wear Items:
U-joints, ball joints, tie rod ends, clutch wear (manual transmissions), radiator hoses, exhaust components.
Electrical Gremlins:
Older wiring harnesses can degrade, leading to intermittent electrical issues. Corrosion on grounds and connectors is common.
Engine Oil Leaks:
Valve cover gaskets, oil pan gaskets, and rear main seals can develop leaks over time.
Transmission Issues:
Syncro wear in manual transmissions, potential for shifting issues in automatics if not maintained.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Motorsport:
Mitsubishi has a strong heritage in off-road racing, notably the Dakar Rally, which influenced the design and capability of the Montero and Pick-Up.
Model Evolution
First Generation Montero:
The 1987-1989 models represent the first generation of the Mitsubishi Montero (known as Pajero in many markets), which established its reputation as a capable and durable SUV.
Pickup Truck Lineage:
The Mitsubishi Pick-Up Truck, often badged as Mighty Max or L200 in export markets, shares many mechanical components with the Montero, offering a robust and utilitarian platform.
Production
Production Period:
1987-1989 (for the specific models covered by this manual)
🏆 Awards & Recognition
Recognitions
Offroad Capability Recognition:
The Montero and Pick-Up trucks of this era are widely recognized for their robust construction and impressive off-road prowess, often compared favorably to contemporary Jeep and Toyota offerings.
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