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2007-2013 Mitsubushi OUTLAndER Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Generation: Second Generation (CW/CC) Model Years: 2007, 2008, 2009, 2010, 2011 Codes Chassis Codes: CW4W, CW5W, CW6W 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Families, individuals seeking practicality, versatility, and available AWD capability Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Subaru Forester Key Features Design: Unique 'jet fighter' grille (inspired by Lancer Evolution), spacious interior, optional third-row seating on some models Powertrain Options: Four-cylinder and V6 engine options, front-wheel drive or advanced all-wheel drive 📋 Manual Details Coverage Areas Primary Markets: North America, Europe, Australia (specifications may vary by region) Vehicle Types: SUV, Crossover Page Count Estimated Pages: 1500+ Manual Type Type: Comprehensive Repair Service / Workshop Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: All major engine types (e.g., 4B11, 4B12, 6B31) Transmission: Automatic (INVECS-III Sport Mode), CVT (Jatco JF011E) - if applicable to the year/engine Drivetrain: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) with electronically controlled coupling (S-AWC on some models) Suspension: Front (MacPherson Strut), Rear (Multi-Link) Brakes: Front (Vented Discs), Rear (Solid Discs), ABS, EBD, Brake Assist Steering: Electric Power Steering (EPS) Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Audio, HVAC, Power Accessories, Wiring Diagrams HVAC: Heating, Ventilation, Air Conditioning, Automatic Climate Control Body: Interior Trim, Exterior Panels, Doors, Glass, Bumpers, Chassis Safety Systems: Airbags, Seatbelts, Immobilizer, Security Alarm Procedures Included Maintenance: Scheduled maintenance, Oil changes, Filter replacements, Spark plug replacement, Fluid checks and changes Repair: Component removal and installation, Engine rebuilds, Transmission overhaul, Suspension component replacement, Brake system repair Diagnostics: Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation, On-board diagnostics (OBD-II) procedures Specifications: Torque specifications, Lubricant types and capacities, Electrical component specifications, Engine timing Adjustments: Wheel alignment, Headlight aiming, Belt tensioning Technical Depth Depth: Factory-level technical information, suitable for professional mechanics and advanced DIYers Detail Level: Includes detailed diagrams, schematics, component descriptions, and step-by-step repair instructions 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval Print Quality Print Readability: Designed for clear printing of text and diagrams Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4B11 Displacement 1: 2.0 Liters (1998 cc) Configuration 1: Inline-4, DOHC, MIVEC Horsepower 1 Approx: 148-155 hp (depending on market/tuning) Torque 1 Approx: 145-150 lb-ft (depending on market/tuning) Secondary Engine Engine Code 2: 4B12 Displacement 2: 2.4 Liters (2360 cc) Configuration 2: Inline-4, DOHC, MIVEC Horsepower 2 Approx: 165-170 hp (depending on market/tuning) Torque 2 Approx: 162-170 lb-ft (depending on market/tuning) Tertiary Engine Engine Code 3: 6B31 Displacement 3: 3.0 Liters (2998 cc) Configuration 3: V6, SOHC, MIVEC Horsepower 3 Approx: 215-225 hp (depending on market/tuning) Torque 3 Approx: 200-205 lb-ft (depending on market/tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 octane recommended for most engines) 🔧 Transmission Standard Standard Transmission: 6-Speed Manual (less common, primarily base models in certain markets) Optional Optional Transmission 1: 6-Speed INVECS-III Sport Mode Automatic Optional Transmission 2: CVT (Continuously Variable Transmission) - JF011E (common on 4-cylinder models) Features AWD System: Electronically controlled All-Wheel Drive (AWC) with driver-selectable modes (e.g., 2WD, 4WD AUTO, 4WD LOCK); S-AWC (Super All-Wheel Control) on higher trims 📐 Dimensions Exterior Length Approx: 178.5 - 180.1 inches Width Approx: 70.1 - 70.5 inches Height Approx: 65.4 - 66.3 inches Wheelbase Approx: 105.1 inches Cargo Cargo Volume Behind 2Nd Row: approx. 14.8 - 24.2 cu ft (depending on 2nd/3rd row configuration) Cargo Volume Behind 1St Row: approx. 41.7 - 67.6 cu ft (depending on 2nd/3rd row configuration) Weights Curb Weight Approx: 3460 - 3900 lbs Towing Capacity Approx: 2000 - 4000 lbs (depending on engine and market) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 5-Star (for most models tested) IIHS Top Safety Pick: Yes (for many configurations during its production run) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Brake Assist: Standard Traction Control: Standard Stability Control: Standard Active Stability Control (ASC) Passive Features Airbags: Front, Side-Curtain, and front-seat mounted airbags Seatbelts: Three-point seatbelts with pretensioners and load limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Audio System: Available Rockford-Fosgate premium audio system, CD/MP3 player, auxiliary input Navigation: Optional factory navigation system Bluetooth: Available Bluetooth hands-free calling and audio streaming Driver Assistance Rearview Camera: Available backup camera Keyless Entry: Available keyless entry and push-button start Connectivity Usb Port: Available USB port for media playback and device charging 🔧 Maintenance Service Intervals Oil Change Interval: Every 4,500 to 7,500 miles or 6-12 months (depending on driving conditions and oil type) Engine Air Filter Replacement: Every 30,000 miles or as needed based on inspection Cabin Air Filter Replacement: Every 15,000 miles or annually Spark...
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2007-2013 Mitsubushi OUTLAndER Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Outlander
Generation:
Second Generation (CW/CC)
Model Years:
2007, 2008, 2009, 2010, 2011
Codes
Chassis Codes:
CW4W, CW5W, CW6W
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Target Audience:
Families, individuals seeking practicality, versatility, and available AWD capability
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Subaru Forester
Key Features
Design:
Unique 'jet fighter' grille (inspired by Lancer Evolution), spacious interior, optional third-row seating on some models
Powertrain Options:
Four-cylinder and V6 engine options, front-wheel drive or advanced all-wheel drive
📋 Manual Details
Coverage Areas
Primary Markets:
North America, Europe, Australia (specifications may vary by region)
Vehicle Types:
SUV, Crossover
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Comprehensive Repair Service / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
All major engine types (e.g., 4B11, 4B12, 6B31)
Transmission:
Automatic (INVECS-III Sport Mode), CVT (Jatco JF011E) - if applicable to the year/engine
Drivetrain:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) with electronically controlled coupling (S-AWC on some models)
Suspension:
Front (MacPherson Strut), Rear (Multi-Link)
Brakes:
Front (Vented Discs), Rear (Solid Discs), ABS, EBD, Brake Assist
Steering:
Electric Power Steering (EPS)
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting, Audio, HVAC, Power Accessories, Wiring Diagrams
HVAC:
Heating, Ventilation, Air Conditioning, Automatic Climate Control
Body:
Interior Trim, Exterior Panels, Doors, Glass, Bumpers, Chassis
Safety Systems:
Airbags, Seatbelts, Immobilizer, Security Alarm
Procedures Included
Maintenance:
Scheduled maintenance, Oil changes, Filter replacements, Spark plug replacement, Fluid checks and changes
Repair:
Component removal and installation, Engine rebuilds, Transmission overhaul, Suspension component replacement, Brake system repair
Diagnostics:
Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation, On-board diagnostics (OBD-II) procedures
Specifications:
Torque specifications, Lubricant types and capacities, Electrical component specifications, Engine timing
Adjustments:
Wheel alignment, Headlight aiming, Belt tensioning
Technical Depth
Depth:
Factory-level technical information, suitable for professional mechanics and advanced DIYers
Detail Level:
Includes detailed diagrams, schematics, component descriptions, and step-by-step repair instructions
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Print Quality
Print Readability:
Designed for clear printing of text and diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4B11
Displacement 1:
2.0 Liters (1998 cc)
Configuration 1:
Inline-4, DOHC, MIVEC
Horsepower 1 Approx:
148-155 hp (depending on market/tuning)
Torque 1 Approx:
145-150 lb-ft (depending on market/tuning)
Secondary Engine
Engine Code 2:
4B12
Displacement 2:
2.4 Liters (2360 cc)
Configuration 2:
Inline-4, DOHC, MIVEC
Horsepower 2 Approx:
165-170 hp (depending on market/tuning)
Torque 2 Approx:
162-170 lb-ft (depending on market/tuning)
Tertiary Engine
Engine Code 3:
6B31
Displacement 3:
3.0 Liters (2998 cc)
Configuration 3:
V6, SOHC, MIVEC
Horsepower 3 Approx:
215-225 hp (depending on market/tuning)
Torque 3 Approx:
200-205 lb-ft (depending on market/tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 octane recommended for most engines)
🔧 Transmission
Standard
Standard Transmission:
6-Speed Manual (less common, primarily base models in certain markets)
Optional
Optional Transmission 1:
6-Speed INVECS-III Sport Mode Automatic
Optional Transmission 2:
CVT (Continuously Variable Transmission) - JF011E (common on 4-cylinder models)
Features
AWD System:
Electronically controlled All-Wheel Drive (AWC) with driver-selectable modes (e.g., 2WD, 4WD AUTO, 4WD LOCK); S-AWC (Super All-Wheel Control) on higher trims
📐 Dimensions
Exterior
Length Approx:
178.5 - 180.1 inches
Width Approx:
70.1 - 70.5 inches
Height Approx:
65.4 - 66.3 inches
Wheelbase Approx:
105.1 inches
Cargo
Cargo Volume Behind 2Nd Row:
approx. 14.8 - 24.2 cu ft (depending on 2nd/3rd row configuration)
Cargo Volume Behind 1St Row:
approx. 41.7 - 67.6 cu ft (depending on 2nd/3rd row configuration)
Weights
Curb Weight Approx:
3460 - 3900 lbs
Towing Capacity Approx:
2000 - 4000 lbs (depending on engine and market)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (for most models tested)
IIHS Top Safety Pick:
Yes (for many configurations during its production run)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Brake Assist:
Standard
Traction Control:
Standard
Stability Control:
Standard Active Stability Control (ASC)
Passive Features
Airbags:
Front, Side-Curtain, and front-seat mounted airbags
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Available Rockford-Fosgate premium audio system, CD/MP3 player, auxiliary input
Navigation:
Optional factory navigation system
Bluetooth:
Available Bluetooth hands-free calling and audio streaming
Driver Assistance
Rearview Camera:
Available backup camera
Keyless Entry:
Available keyless entry and push-button start
Connectivity
Usb Port:
Available USB port for media playback and device charging
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,500 to 7,500 miles or 6-12 months (depending on driving conditions and oil type)
Engine Air Filter Replacement:
Every 30,000 miles or as needed based on inspection
Cabin Air Filter Replacement:
Every 15,000 miles or annually
Spark Plug Replacement 4Cyl:
Approx. 60,000-100,000 miles (depending on plug type, Iridium recommended)
Spark Plug Replacement V6:
Approx. 60,000-100,000 miles (depending on plug type, Iridium recommended)
Transmission Fluid Change Auto:
Every 30,000 - 60,000 miles (severe service may require more frequent changes)
Transmission Fluid Change Cvt:
Every 30,000 - 45,000 miles (CVT fluid is specialized)
Fluid Specifications
Engine Oil 4Cyl:
SAE 0W-20 (API SN or ILSAC GF-5 or newer)
Engine Oil V6:
SAE 5W-30 (API SN or ILSAC GF-5 or newer)
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent silicate-free, long-life OAT coolant
Brake Fluid:
SAE J1703 or FMVSS No. 116 DOT 3
Power Steering Fluid:
Mitsubishi DiaQueen PSF or equivalent DEXRON-III compatible ATF
Transmission Fluid Auto:
DiaQueen ATF-SP III or equivalent
Transmission Fluid Cvt:
Jatco CVT NS-2 or equivalent CVTF
Known Issues
Cvt Concerns:
Some CVT models may experience occasional hesitation or transmission fluid leaks if not maintained properly
ABS Sensor Issues:
Potential for ABS/ASC warning lights due to faulty wheel speed sensors
Ehaust Manifold Cracks:
Some 4-cylinder models might develop exhaust manifold cracks due to heat cycles
Power Steering Pump:
Infrequent reports of power steering pump noise or failure
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Japanese automaker with a history of durable and often performance-oriented vehicles (e.g., Lancer Evolution)
Model Evolution
Outlander Predecessor:
Based on the Mitsubishi Airtrek/Outlander (first generation)
Platform:
Shares platform with Peugeot 4007 and Citroën C-Crosser (joint venture)
Design Philosophy:
Transitioned to a more global platform and design language, blending SUV utility with car-like handling
Production
Production Locations:
Japan (Okazaki Plant), Netherlands (NedCar), Russia, China (various joint ventures)
🏆 Awards & Recognition
Recognitions
IIHS Awards:
Consistently received good ratings from IIHS, often earning 'Top Safety Pick' awards
Ratings
Consumer Reports Ratings:
Generally received average to above-average predicted reliability ratings from Consumer Reports during this generation
Certifications
Emissions Certifications:
Compliant with relevant EPA and CARB emissions standards for its model years
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