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2004 Mitsubishi Outlander Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2004 Codes Model Code: CU2W Generation Generation Designation: First Generation (First Facelift) 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target Audience: Families and individuals seeking a versatile, practical, and capable compact SUV. Competitive Analysis Key Competitors 2004: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Subaru Forester. Key Features Versatility: Offered a blend of passenger comfort, cargo space, and available All-Wheel Drive (AWD) for varying conditions. Reliability: Generally perceived as a reliable vehicle within its class, especially with proper maintenance. Affordability: Often positioned as a more budget-friendly option compared to some competitors. 📋 Manual Details Coverage Areas General Information: True Engine Service: True Engine Lubrication: True Fuel System: True Engine Cooling System: True Intake And Exhaust Systems: True Engine Electrical System: True Engine And Emission Control: True Clutch System: True Manual Transmission: True Automatic Transmission: True Propeller Shaft And Driveshafts: True Front Axle And Differential: True Rear Axle And Differential: True Wheels And Tires: True Powerplant Mounts: True Front Suspension: True Rear Suspension: True Service Brakes: True Parking Brakes: True Steering System: True Body And Chassis: True Exterior Body Panels: True Interior Trim And Accessories: True Supplemental Restraint System Srs: True Chassis Electrical Systems: True Heater Air Conditioner And Ventilation HVAC: True Page Count Estimated Page Count: Varies (typically 1500-2500 pages for comprehensive factory-level manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader, Winzip (or similar unzipping utility) 📖 Manual Coverage Systems Covered Powertrain: Comprehensive coverage including engine mechanicals, fuel delivery, cooling, ignition, emissions, clutch, and transmissions (manual and automatic). Drivetrain: Detailed information on propeller shafts, driveshafts, front and rear axles, differentials, and wheel/tire specifications. Chassis And Suspension: In-depth coverage of front and rear suspension systems, steering components, and power plant mounts. Braking And Wheels: Thorough explanation of service brakes (hydraulic, ABS if equipped) and parking brake systems, along with wheel and tire service. Body And Interior: Includes exterior body panels, interior trim, SRS (Supplemental Restraint System) components, and general body maintenance. Electrical And HVAC: Covers chassis electrical systems, engine electrical diagnostics, and the complete HVAC (Heating, Ventilation, and Air Conditioning) system. Procedures Included Diagnostic Procedures: Detailed troubleshooting guides, fault code interpretation, and diagnostic flowcharts for various systems. Repair Procedures: Step-by-step instructions for component removal, installation, overhaul, and adjustment for virtually every system. Maintenance Procedures: Routine maintenance tasks, fluid changes, filter replacements, and inspection procedures. Specification And Data: Torque specifications, clearances, fluid capacities, electrical data, and diagnostic values. Diagrams And Illustrations: Exploded views, wiring diagrams, system schematics, and component illustrations to aid in understanding and repair. Technical Depth Depth Of Coverage: Comprehensive, factory-level detail suitable for professional technicians and advanced DIY mechanics. Covers everything from basic fluid changes to complete engine and transmission rebuilds. 📊 Manual Specifications File Format PDF Quality: High-resolution, often scannable for text search, with clear diagrams and illustrations. Print Quality Printability: Designed to be easily printed for use in the garage, allowing users to take only the relevant sections. Binding Type Binding Type Digital: N/A (Digital Format) Paper Type Paper Type Digital: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G69 Engine Type: Inline 4-Cylinder, SOHC, MIVEC (Mitsubishi Innovative Valve timing Electronic Control system) Displacement: 2.4 Liters (2378 cc) Performance Horsepower: Approx. 145-150 hp @ 5750-6000 rpm (depending on market and tune) Torque: Approx. 145-150 lb-ft @ 4000 rpm (depending on market and tune) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating as per owner's manual, typically 87 minimum) 🔧 Transmission Standard Transmission Type Available: 4-Speed Automatic Transmission Optional Transmission Type Available: 5-Speed Manual Transmission (less common in some markets) Features All Wheel Drive: Available with electronically controlled All-Wheel Drive (AWC - All Wheel Control) system. Automatic Transmission Features: May include overdrive, lock-up torque converter for improved efficiency. 📐 Dimensions Exterior Length: Approx. 4,535 mm (178.5 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,665 mm (65.6 in) Wheelbase: Approx. 2,630 mm (103.5 in) Weights Curb Weight: Approx. 1,400 - 1,500 kg (3,086 - 3,307 lbs) depending on drivetrain and equipment. Gross Vehicle Weight Rating Gvwr: Refer to vehicle's VIN sticker for exact GVWR. 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: Likely received 4-star or 5-star ratings in frontal impacts based on typical performance for this class and era, but specific ratings should be verified. IIHS Crash Test Performance: Performance varied; some early models may not have performed as well in side-impact or rear-impact tests as later generations. Consult IIHS archives for specific data. Passive Features Airbags: Standard front airbags for driver and passenger. Side airbags and curtain airbags may have been optional or standard on higher trims. Seatbelts: Three-point seatbelts with pretensioners for all...
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Sku: 456142
Collecties: ALL Mitsubishi

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2004 Mitsubishi Outlander Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Outlander
Year:
2004
Codes
Model Code:
CU2W
Generation
Generation Designation:
First Generation (First Facelift)
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Target Audience:
Families and individuals seeking a versatile, practical, and capable compact SUV.
Competitive Analysis
Key Competitors 2004:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Subaru Forester.
Key Features
Versatility:
Offered a blend of passenger comfort, cargo space, and available All-Wheel Drive (AWD) for varying conditions.
Reliability:
Generally perceived as a reliable vehicle within its class, especially with proper maintenance.
Affordability:
Often positioned as a more budget-friendly option compared to some competitors.
📋 Manual Details
Coverage Areas
General Information:
True
Engine Service:
True
Engine Lubrication:
True
Fuel System:
True
Engine Cooling System:
True
Intake And Exhaust Systems:
True
Engine Electrical System:
True
Engine And Emission Control:
True
Clutch System:
True
Manual Transmission:
True
Automatic Transmission:
True
Propeller Shaft And Driveshafts:
True
Front Axle And Differential:
True
Rear Axle And Differential:
True
Wheels And Tires:
True
Powerplant Mounts:
True
Front Suspension:
True
Rear Suspension:
True
Service Brakes:
True
Parking Brakes:
True
Steering System:
True
Body And Chassis:
True
Exterior Body Panels:
True
Interior Trim And Accessories:
True
Supplemental Restraint System Srs:
True
Chassis Electrical Systems:
True
Heater Air Conditioner And Ventilation HVAC:
True
Page Count
Estimated Page Count:
Varies (typically 1500-2500 pages for comprehensive factory-level manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader, Winzip (or similar unzipping utility)
📖 Manual Coverage
Systems Covered
Powertrain:
Comprehensive coverage including engine mechanicals, fuel delivery, cooling, ignition, emissions, clutch, and transmissions (manual and automatic).
Drivetrain:
Detailed information on propeller shafts, driveshafts, front and rear axles, differentials, and wheel/tire specifications.
Chassis And Suspension:
In-depth coverage of front and rear suspension systems, steering components, and power plant mounts.
Braking And Wheels:
Thorough explanation of service brakes (hydraulic, ABS if equipped) and parking brake systems, along with wheel and tire service.
Body And Interior:
Includes exterior body panels, interior trim, SRS (Supplemental Restraint System) components, and general body maintenance.
Electrical And HVAC:
Covers chassis electrical systems, engine electrical diagnostics, and the complete HVAC (Heating, Ventilation, and Air Conditioning) system.
Procedures Included
Diagnostic Procedures:
Detailed troubleshooting guides, fault code interpretation, and diagnostic flowcharts for various systems.
Repair Procedures:
Step-by-step instructions for component removal, installation, overhaul, and adjustment for virtually every system.
Maintenance Procedures:
Routine maintenance tasks, fluid changes, filter replacements, and inspection procedures.
Specification And Data:
Torque specifications, clearances, fluid capacities, electrical data, and diagnostic values.
Diagrams And Illustrations:
Exploded views, wiring diagrams, system schematics, and component illustrations to aid in understanding and repair.
Technical Depth
Depth Of Coverage:
Comprehensive, factory-level detail suitable for professional technicians and advanced DIY mechanics. Covers everything from basic fluid changes to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, often scannable for text search, with clear diagrams and illustrations.
Print Quality
Printability:
Designed to be easily printed for use in the garage, allowing users to take only the relevant sections.
Binding Type
Binding Type Digital:
N/A (Digital Format)
Paper Type
Paper Type Digital:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G69
Engine Type:
Inline 4-Cylinder, SOHC, MIVEC (Mitsubishi Innovative Valve timing Electronic Control system)
Displacement:
2.4 Liters (2378 cc)
Performance
Horsepower:
Approx. 145-150 hp @ 5750-6000 rpm (depending on market and tune)
Torque:
Approx. 145-150 lb-ft @ 4000 rpm (depending on market and tune)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating as per owner's manual, typically 87 minimum)
🔧 Transmission
Standard
Transmission Type Available:
4-Speed Automatic Transmission
Optional
Transmission Type Available:
5-Speed Manual Transmission (less common in some markets)
Features
All Wheel Drive:
Available with electronically controlled All-Wheel Drive (AWC - All Wheel Control) system.
Automatic Transmission Features:
May include overdrive, lock-up torque converter for improved efficiency.
📐 Dimensions
Exterior
Length:
Approx. 4,535 mm (178.5 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,665 mm (65.6 in)
Wheelbase:
Approx. 2,630 mm (103.5 in)
Weights
Curb Weight:
Approx. 1,400 - 1,500 kg (3,086 - 3,307 lbs) depending on drivetrain and equipment.
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle's VIN sticker for exact GVWR.
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Likely received 4-star or 5-star ratings in frontal impacts based on typical performance for this class and era, but specific ratings should be verified.
IIHS Crash Test Performance:
Performance varied; some early models may not have performed as well in side-impact or rear-impact tests as later generations. Consult IIHS archives for specific data.
Passive Features
Airbags:
Standard front airbags for driver and passenger. Side airbags and curtain airbags may have been optional or standard on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners for all occupants. ISOFIX/LATCH child seat anchors.
Body Structure:
Reinforced impact zones and a safety cage structure designed to absorb and dissipate crash energy.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM/CD stereo system. Higher trims may have premium audio or optional CD changer.
Navigation:
Rarely offered as standard in 2004; may have been an optional dealer-installed or aftermarket system.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was typically available or standard depending on trim level.
Traction Control:
Traction control systems were less common but may have been available as an option on AWD models.
Connectivity
Bluetooth:
Not typically integrated into factory systems for this model year.
Auxiliary Input:
An auxiliary audio input jack for portable music players was not standard and would typically be an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750-7,500 miles (6,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for precise recommendations).
Air Filter Replacement:
Recommended every 15,000-30,000 miles (24,000-48,000 km) or as needed based on operating environment.
Spark Plug Replacement:
Typically around 60,000-100,000 miles (96,000-160,000 km) for platinum or iridium plugs (refer to manual for exact type and interval).
Fluid Specifications
Engine Oil Type:
API SJ/SL or higher, SAE 5W-30 or 5W-40 (check manual for exact viscosity and API service category).
Engine Oil Capacity:
Approx. 4.5 - 4.7 Liters (4.8 - 5.0 US Quarts) with filter change.
Transmission Fluid Automatic:
Mitsubishi Genuine ATF SP III or equivalent.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 (verify with manual).
Coolant Type:
Ethylene glycol-based coolant, long-life (typically pink or red), mixed 50/50 with distilled water.
Known Issues
Engine Mounts:
Can wear out over time, leading to increased vibration and noise, particularly noticeable during acceleration or braking.
Oxygen Sensors:
Can become fouled or fail, affecting fuel economy and emissions, potentially triggering check engine light.
Cv Axle Boots:
Tears in the CV joint boots can lead to grease leakage and eventual joint damage, causing clicking noises during turns.
Suspension Components:
Wear in ball joints, control arm bushings, and tie rod ends can lead to clunking noises, steering wander, and uneven tire wear.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Legacy:
Mitsubishi has a long history in automotive manufacturing, known for robust engineering and rally heritage (e.g., Lancer Evolution).
Model Evolution
First Generation Launch:
The first generation Outlander was launched globally starting in 2001 (as the Mitsubishi Airtrek in Japan) and was redesigned and renamed Outlander for international markets from 2003 onwards.
2004 Model Year Updates:
The 2004 model year represents the first facelift or minor update for the Outlander, typically bringing cosmetic tweaks and potentially minor feature enhancements.
Production
Platform:
Shared platform with the Mitsubishi Lancer sedan and other Mitsubishi models of the era.
Manufacturing Location:
Primarily manufactured in Japan.
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