Mitsubishi Outlander 2011 Service Repair Workshop Manual

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Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2011 Codes Chassis Code: CW4W/CW5W/CW6W Engine Codes: 4B11 (2.0L I4 MIVEC), 4B12 (2.4L I4 MIVEC), 6B31 (3.0L V6 MIVEC) Introduction Market Position Segment: Compact Crossover SUV Target Audience: Families, individuals seeking practicality, versatility, and available AWD. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan Rogue, Subaru Forester, Ford Escape. Key Features Drivetrain Options: Available in Front-Wheel Drive (FWD) and Mitsubishi's proprietary All-Wheel Control (AWC) system. Engine Options: Offered with a choice of fuel-efficient 4-cylinder engines and a more powerful V6 option. Seating Capacity: Standard seating for five passengers, with available third-row seating (on select trims/configurations) for a total of seven passengers. Interior Versatility: Flexible seating arrangements, including split-folding rear seats, enhance cargo capacity and utility. Manual Details Coverage Areas Primary Coverage: Full Service and Repair Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Workshop Manual / Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system, fuel injection, ignition system, emission control. Engine Electrical: Engine control module (ECM), sensors (crankshaft position, camshaft position, O2, MAF, MAP, knock), actuators (injectors, ignition coils), starting system, charging system. Transmission Manual: Clutch, gearbox, shift mechanism, internal components, maintenance, repair, overhaul. Transmission Automatic: Torque converter, valve body, planetary gear sets, transmission control module (TCM), hydraulic circuits, maintenance, repair, overhaul. Drivetrain: Front-wheel drive (FWD), All-Wheel Control (AWC) system (if equipped), differential, drive shafts, CV joints, propeller shaft, rear differential (AWC). Suspension: Front suspension (MacPherson strut), rear suspension (multi-link), shock absorbers, springs, control arms, wheel bearings, steering knuckles. Steering: Power steering system (hydraulic or electric), steering column, steering rack, tie rod ends, power steering pump/motor. Brakes: Front and rear disc brakes, brake calipers, master cylinder, brake booster, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake lines, parking brake. Electrical System: Battery, charging system, starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM). HVAC: Air conditioning system, heater core, blower motor, climate control unit, refrigerant circuits, operation, maintenance. Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, mirrors, trim, rust prevention, repair procedures. Body Interior: Seats, dashboard, trim panels, airbags, seat belts, interior lighting, sound insulation, carpet. Infotainment: Audio system, navigation system (if equipped), display unit, connectivity options. Procedures Included Routine Maintenance: Oil change, filter replacement (oil, air, cabin), fluid checks and top-offs, tire rotation, spark plug replacement, brake inspection. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based diagnostics, common fault finding for all major systems. Component Replacement: Detailed step-by-step instructions for replacing major components (engine, transmission, brakes, suspension parts, etc.). Overhaul Rebuild: Instructions for complete engine and transmission overhauls, including disassembly, inspection, and reassembly. Electrical Diagnostics: Wiring diagrams, troubleshooting electrical circuits, testing sensors and actuators, repair of electrical faults. Bodywork Repair: Procedures for dent repair, panel replacement, glass replacement, and corrosion prevention. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive coverage from basic maintenance to in-depth engine and transmission diagnostics and repair. Includes detailed specifications, torque values, diagnostic procedures, and repair sequences. Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Searchable Text: Yes (Text-searchable PDF) Engine Specifications Primary Engine Engine 1: 4B11 2.0L Inline-4 MIVEC Engine 2: 4B12 2.4L Inline-4 MIVEC Engine 3: 6B31 3.0L V6 MIVEC Performance 2.0L Horsepower: Approx. 148 hp @ 6000 rpm 2.0L Torque: Approx. 147 lb-ft @ 4200 rpm 2.4L Horsepower: Approx. 170 hp @ 6000 rpm 2.4L Torque: Approx. 169 lb-ft @ 4100 rpm 3.0L Horsepower: Approx. 220 hp @ 6000 rpm 3.0L Torque: Approx. 206 lb-ft @ 3700 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Features Mivec: Mitsubishi Innovative Valve timing Electronic Control system for improved performance and efficiency. Transmission Standard Transmission 2.0L: 5-Speed Manual (FWD only) Optional Transmission 2.4L: Continuously Variable Transmission (CVT) or 6-Speed Automatic Transmission 3.0L: 6-Speed Automatic Features Awc System: Available electronically controlled All-Wheel Control (AWC) system with multiple driving modes (e.g., Normal, Snow, Lock). Fluid Specifications Cvt Fluid: DIA QUEEN CVT FLUID J1 (or equivalent specified by Mitsubishi) Automatic Transmission Fluid: DIA QUEEN ATF-SP III (or equivalent specified by Mitsubishi) Dimensions Exterior Length: Approx. 178.5 inches (4534 mm) Width: Approx. 70.1 inches (1780 mm) Height: Approx. 65.2 inches (1656 mm) Wheelbase: Approx. 105.1 inches (2670 mm) Weights Curb Weight Min: Approx. 3400 lbs (1542 kg) for base FWD models Curb Weight Max: Approx. 4000 lbs (1814 kg) for AWD V6 models Cargo Cargo Volume Behind 2Nd Row: Approx. 25.7 cubic feet (728 L) Cargo Volume With 2Nd Row Folded: Approx. 77.0 cubic feet (2181 L) Safety Features Ratings NHTSA Overall Rating: 4-Star (for...

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Description

Basic Information
Identification
Make:	Mitsubishi
Model:	Outlander
Year:	2011
Codes
Chassis Code:	CW4W/CW5W/CW6W
Engine Codes:	4B11 (2.0L I4 MIVEC), 4B12 (2.4L I4 MIVEC), 6B31 (3.0L V6 MIVEC)

Introduction
Market Position
Segment:	Compact Crossover SUV
Target Audience:	Families, individuals seeking practicality, versatility, and available AWD.
Competitive Analysis
Key Competitors:	Honda CR-V, Toyota RAV4, Nissan Rogue, Subaru Forester, Ford Escape.
Key Features
Drivetrain Options:	Available in Front-Wheel Drive (FWD) and Mitsubishi's proprietary All-Wheel Control (AWC) system.
Engine Options:	Offered with a choice of fuel-efficient 4-cylinder engines and a more powerful V6 option.
Seating Capacity:	Standard seating for five passengers, with available third-row seating (on select trims/configurations) for a total of seven passengers.
Interior Versatility:	Flexible seating arrangements, including split-folding rear seats, enhance cargo capacity and utility.

Manual Details
Coverage Areas
Primary Coverage:	Full Service and Repair
Page Count
Estimated Page Count:	1000+
Manual Type
Manual Type:	Workshop Manual / Service Repair Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Engine Mechanical:	Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system, fuel injection, ignition system, emission control.
Engine Electrical:	Engine control module (ECM), sensors (crankshaft position, camshaft position, O2, MAF, MAP, knock), actuators (injectors, ignition coils), starting system, charging system.
Transmission Manual:	Clutch, gearbox, shift mechanism, internal components, maintenance, repair, overhaul.
Transmission Automatic:	Torque converter, valve body, planetary gear sets, transmission control module (TCM), hydraulic circuits, maintenance, repair, overhaul.
Drivetrain:	Front-wheel drive (FWD), All-Wheel Control (AWC) system (if equipped), differential, drive shafts, CV joints, propeller shaft, rear differential (AWC).
Suspension:	Front suspension (MacPherson strut), rear suspension (multi-link), shock absorbers, springs, control arms, wheel bearings, steering knuckles.
Steering:	Power steering system (hydraulic or electric), steering column, steering rack, tie rod ends, power steering pump/motor.
Brakes:	Front and rear disc brakes, brake calipers, master cylinder, brake booster, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake lines, parking brake.
Electrical System:	Battery, charging system, starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM).
HVAC:	Air conditioning system, heater core, blower motor, climate control unit, refrigerant circuits, operation, maintenance.
Body Exterior:	Body panels, doors, hood, tailgate, bumpers, glass, mirrors, trim, rust prevention, repair procedures.
Body Interior:	Seats, dashboard, trim panels, airbags, seat belts, interior lighting, sound insulation, carpet.
Infotainment:	Audio system, navigation system (if equipped), display unit, connectivity options.
Procedures Included
Routine Maintenance:	Oil change, filter replacement (oil, air, cabin), fluid checks and top-offs, tire rotation, spark plug replacement, brake inspection.
Troubleshooting:	Diagnostic trouble codes (DTCs), symptom-based diagnostics, common fault finding for all major systems.
Component Replacement:	Detailed step-by-step instructions for replacing major components (engine, transmission, brakes, suspension parts, etc.).
Overhaul Rebuild:	Instructions for complete engine and transmission overhauls, including disassembly, inspection, and reassembly.
Electrical Diagnostics:	Wiring diagrams, troubleshooting electrical circuits, testing sensors and actuators, repair of electrical faults.
Bodywork Repair:	Procedures for dent repair, panel replacement, glass replacement, and corrosion prevention.
Special Tools:	Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:	Comprehensive coverage from basic maintenance to in-depth engine and transmission diagnostics and repair. Includes detailed specifications, torque values, diagnostic procedures, and repair sequences.

Manual Specifications
File Format
File Format:	PDF
Print Quality
Print Quality:	High-resolution, printable
Binding Type
Binding Type:	N/A (Digital PDF)
Paper Type
Paper Type:	N/A (Digital PDF)
Searchability
Searchable Text:	Yes (Text-searchable PDF)

Engine Specifications
Primary Engine
Engine 1:	4B11 2.0L Inline-4 MIVEC
Engine 2:	4B12 2.4L Inline-4 MIVEC
Engine 3:	6B31 3.0L V6 MIVEC
Performance
2.0L Horsepower:	Approx. 148 hp @ 6000 rpm
2.0L Torque:	Approx. 147 lb-ft @ 4200 rpm
2.4L Horsepower:	Approx. 170 hp @ 6000 rpm
2.4L Torque:	Approx. 169 lb-ft @ 4100 rpm
3.0L Horsepower:	Approx. 220 hp @ 6000 rpm
3.0L Torque:	Approx. 206 lb-ft @ 3700 rpm
Fuel System
Fuel Delivery:	Electronic Fuel Injection (EFI)
Fuel Type:	Unleaded Gasoline
Engine Features
Mivec:	Mitsubishi Innovative Valve timing Electronic Control system for improved performance and efficiency.

Transmission
Standard
Transmission 2.0L:	5-Speed Manual (FWD only)
Optional
Transmission 2.4L:	Continuously Variable Transmission (CVT) or 6-Speed Automatic
Transmission 3.0L:	6-Speed Automatic
Features
Awc System:	Available electronically controlled All-Wheel Control (AWC) system with multiple driving modes (e.g., Normal, Snow, Lock).
Fluid Specifications
Cvt Fluid:	DIA QUEEN CVT FLUID J1 (or equivalent specified by Mitsubishi)
Automatic Transmission Fluid:	DIA QUEEN ATF-SP III (or equivalent specified by Mitsubishi)

Dimensions
Exterior
Length:	Approx. 178.5 inches (4534 mm)
Width:	Approx. 70.1 inches (1780 mm)
Height:	Approx. 65.2 inches (1656 mm)
Wheelbase:	Approx. 105.1 inches (2670 mm)
Weights
Curb Weight Min:	Approx. 3400 lbs (1542 kg) for base FWD models
Curb Weight Max:	Approx. 4000 lbs (1814 kg) for AWD V6 models
Cargo
Cargo Volume Behind 2Nd Row:	Approx. 25.7 cubic feet (728 L)
Cargo Volume With 2Nd Row Folded:	Approx. 77.0 cubic feet (2181 L)

Safety Features
Ratings
NHTSA Overall Rating:	4-Star (for models tested)
IIHS Top Safety Pick:	Yes (for models with specific options/configurations)
Active Features
ABS:	Standard Anti-lock Braking System
Ebd:	Standard Electronic Brake-force Distribution
Traction Control:	Standard Traction Control System (TCL)
Electronic Stability Control:	Standard Electronic Stability Control (ASC - Active Stability Control)
Passive Features
Airbags:	Front airbags, front side-impact airbags, side-curtain airbags (covering all rows).
Seat Belts:	3-point seat belts with pretensioners and force limiters.
Child Seat Anchors:	LATCH (Lower Anchors and Tethers for CHildren) system.

Technology Features
Infotainment
Audio System:	Standard AM/FM/CD/MP3 audio system with auxiliary input. Available Rockford-Fosgate premium audio system.
Navigation:	Optional touchscreen navigation system with real-time traffic updates (depending on trim level and options).
Connectivity:	Bluetooth hands-free calling and audio streaming available on higher trims. USB port for media playback.
Driver Assistance
Rearview Camera:	Optional rearview camera integrated with the infotainment display.
Keyless Entry:	Standard keyless entry; available Fast Key system with push-button start on higher trims.

Maintenance
Service Intervals
Oil Change Interval:	Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 months, depending on driving conditions (severe vs. normal). Refer to manual for specifics.
Air Filter Replacement:	Typically every 30,000 miles (48,000 km) or as needed based on conditions.
Cabin Filter Replacement:	Typically every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:	Varies by engine type: 4-cylinder (e.g., 4B12) often around 60,000 miles (96,000 km) for Iridium plugs; V6 may have different intervals. Consult manual.
Transmission Fluid Change:	CVT: Typically around 60,000 miles (96,000 km). Automatic: Consult manual for intervals, often around 30,000-60,000 miles (48,000-96,000 km) depending on driving.
Fluid Specifications
Engine Oil Specification:	SAE 0W-20, API SN or ILSAC GF-5 certified (check manual for exact viscosity and specification for each engine variant).
Coolant Specification:	Mitsubishi Super Long Life Coolant (SLLC) or equivalent (typically 50/50 mix of ethylene glycol and deionized water).
Brake Fluid Specification:	DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problem 1:	CVT issues: Some owners have reported premature failure or hesitation with the CVT transmission, especially under heavy load or with aggressive driving. Proper fluid maintenance is crucial.
Common Problem 2:	Power steering pump: Occasional reports of power steering pump noise or failure, particularly on earlier models or those with high mileage.
Common Problem 3:	Interior rattles: As with many vehicles in this class, some interior trim pieces can develop squeaks or rattles over time.
Common Problem 4:	Accessory belt wear: Premature wear or noise from the accessory drive belt and tensioner assembly has been noted by some owners.

Vehicle History
Brand Heritage
Mitsubishi History:	Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history dating back to 1970 (as an independent entity), known for its robust engineering and rally heritage (e.g., Lancer Evolution).
Model Evolution
Outlander Generations:	The 2011 model represents the second generation of the Outlander (2007-2013), which saw significant platform and design updates from the first generation.
Production
Manufacturing Plant:	Primarily manufactured in Japan (e.g., Okazaki Plant) and potentially other global locations depending on market.

Awards & Recognition
Recognitions
IIHS Recognition:	Achieved 'Good' ratings in front-impact, side-impact, and rear-impact crash tests from the Insurance Institute for Highway Safety (IIHS) on applicable models, leading to Top Safety Pick status.