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Mitsubishi Pajero Pinin 2000 2001 2002 2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Pinin Model Designation: Pinin (also known as Pajero iO in some markets) Generation: First Generation Production Years Covered: 2000-2003 Chassis Codes: H76W, H77W 👋 Introduction Market Position Vehicle Segment: Compact SUV, light off-roader Key Competitors: Suzuki Vitara, Honda CR-V (first generation), Toyota RAV4 (first generation), Land Rover Freelander (first generation) Key Features Vehicle Usp: Compact size, capable 4WD system (Super Select 4WD-i on some models), good off-road ability for its class, reliable. Manual Value Proposition: Provides detailed technical information enabling effective DIY maintenance and repair, reducing reliance on expensive dealership services. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English (assumed based on typical market for this type of manual) Format: Digital Download (PDF) Platform Type: Compact SUV / Off-roader Target Audience: DIY enthusiasts, professional mechanics, technical staff 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, overhaul, troubleshooting, diagnosis Engine Management: Fuel system, ignition system, emission control systems, cooling system, lubrication system Transmission Mechanical: Manual and Automatic transmission repair, clutch system, transfer case Drivetrain: Front and Rear Axles, driveshafts, differentials, 4WD system operation and repair Suspension: Front and Rear suspension systems, shock absorbers, springs, control arms, bushings Steering: Steering column, power steering system, steering rack/box, tie rod ends Brakes: Front and Rear brake systems (disc/drum), ABS system, brake lines, master cylinder, calipers Electrical System: Battery, charging system, starting system, lighting system, wiring diagrams, fuses, relays Body And Chassis: Body panels, interior trim, doors, windows, glass, chassis components, collision repair information HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Restraints: Airbag system diagnosis and repair Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based diagnosis Repair: Detailed step-by-step repair procedures for all major systems Disassembly Assembly: Complete guide to component removal and installation Cleaning: Procedures for cleaning various components during repair Painting Bodywork: Information on painting and body repair processes Technical Depth Diagnostic Capability: Advanced diagnostics, including OBD-II codes and interpretation (where applicable) Rebuild Procedures: Comprehensive rebuild procedures for engine and transmission Electrical Diagrams: Detailed electrical wiring diagrams for all systems Specifications: Precise torque specifications, clearances, tolerances, and technical data 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text content for efficient information retrieval Print Quality Printability: Printable sections or entire manual for physical reference Binding Type Binding Method: N/A (Digital format, print-on-demand by user) Paper Type Paper Quality: N/A (Digital format, user's choice for printing) Completeness Completeness Level: Comprehensive, covering all aspects of maintenance and repair ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G13 (1.3L) Engine Code 2: 4G15 (1.5L) Engine Code 3: 4G18 (1.8L) Engine Code 4: 4G93 (1.8L GDI - Gasoline Direct Injection) Engine Type: Inline 4-cylinder, SOHC or DOHC, naturally aspirated or GDI Performance Horsepower Range: Approximately 80 HP to 130 HP (depending on engine and market) Torque Range: Approximately 110 Nm to 180 Nm (depending on engine and market) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI or GDI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type 1: 5-speed Manual Optional Transmission Type 2: 4-speed Automatic Features 4Wd System: Optional: Part-time 4WD or Full-time 4WD (Super Select 4WD-i) Transfer Case: Often includes a low-range gear setting for off-road driving 📐 Dimensions Exterior Length: Approx. 3,735 - 3,815 mm (depending on variant) Width: Approx. 1,695 mm Height: Approx. 1,650 - 1,700 mm (depending on variant) Wheelbase: Approx. 2,200 mm Weights Curb Weight: Approx. 1,150 - 1,300 kg (depending on configuration) 🛡️ Safety Features Ratings Crash Test Data: Refer to Euro NCAP or other regional safety assessment bodies for specific test results of relevant models. Active Features ABS: Anti-lock Braking System (Optional on some trims) E Brake: Electronic Brake-force Distribution (EBD) (often paired with ABS) Passive Features Airbags: Driver and Front Passenger Airbags (Standard on most models) Seat Belts: Three-point seat belts with pre-tensioners for front seats 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, cassette player optional. Navigation: Not commonly available on models from this era, likely aftermarket. Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity Usb Aux: Not standard, likely aftermarket additions. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 12 months, whichever comes first (refer to manual for exact specification) Air Filter Replacement: Every 30,000 km or 24 months (refer to manual) Spark Plug Replacement: Every 40,000 - 60,000 km depending on plug type (refer to manual) Fluid Specifications Engine Oil Type: API SJ or higher, SAE 10W-30 or 5W-30 (refer to manual for specific viscosity and API rating) Coolant Type: Ethylene glycol-based coolant, mix with distilled water (refer to manual for color and type) Transmission Fluid Manual: API GL-3 or GL-4, SAE 75W-90 (refer to manual for...
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Sku: 428075
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Mitsubishi Pajero Pinin 2000 2001 2002 2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero Pinin
Model Designation:
Pinin (also known as Pajero iO in some markets)
Generation:
First Generation
Production Years Covered:
2000-2003
Chassis Codes:
H76W, H77W
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV, light off-roader
Key Competitors:
Suzuki Vitara, Honda CR-V (first generation), Toyota RAV4 (first generation), Land Rover Freelander (first generation)
Key Features
Vehicle Usp:
Compact size, capable 4WD system (Super Select 4WD-i on some models), good off-road ability for its class, reliable.
Manual Value Proposition:
Provides detailed technical information enabling effective DIY maintenance and repair, reducing reliance on expensive dealership services.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English (assumed based on typical market for this type of manual)
Format:
Digital Download (PDF)
Platform Type:
Compact SUV / Off-roader
Target Audience:
DIY enthusiasts, professional mechanics, technical staff
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, overhaul, troubleshooting, diagnosis
Engine Management:
Fuel system, ignition system, emission control systems, cooling system, lubrication system
Transmission Mechanical:
Manual and Automatic transmission repair, clutch system, transfer case
Drivetrain:
Front and Rear Axles, driveshafts, differentials, 4WD system operation and repair
Suspension:
Front and Rear suspension systems, shock absorbers, springs, control arms, bushings
Steering:
Steering column, power steering system, steering rack/box, tie rod ends
Brakes:
Front and Rear brake systems (disc/drum), ABS system, brake lines, master cylinder, calipers
Electrical System:
Battery, charging system, starting system, lighting system, wiring diagrams, fuses, relays
Body And Chassis:
Body panels, interior trim, doors, windows, glass, chassis components, collision repair information
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair
Restraints:
Airbag system diagnosis and repair
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based diagnosis
Repair:
Detailed step-by-step repair procedures for all major systems
Disassembly Assembly:
Complete guide to component removal and installation
Cleaning:
Procedures for cleaning various components during repair
Painting Bodywork:
Information on painting and body repair processes
Technical Depth
Diagnostic Capability:
Advanced diagnostics, including OBD-II codes and interpretation (where applicable)
Rebuild Procedures:
Comprehensive rebuild procedures for engine and transmission
Electrical Diagrams:
Detailed electrical wiring diagrams for all systems
Specifications:
Precise torque specifications, clearances, tolerances, and technical data
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text content for efficient information retrieval
Print Quality
Printability:
Printable sections or entire manual for physical reference
Binding Type
Binding Method:
N/A (Digital format, print-on-demand by user)
Paper Type
Paper Quality:
N/A (Digital format, user's choice for printing)
Completeness
Completeness Level:
Comprehensive, covering all aspects of maintenance and repair
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G13 (1.3L)
Engine Code 2:
4G15 (1.5L)
Engine Code 3:
4G18 (1.8L)
Engine Code 4:
4G93 (1.8L GDI - Gasoline Direct Injection)
Engine Type:
Inline 4-cylinder, SOHC or DOHC, naturally aspirated or GDI
Performance
Horsepower Range:
Approximately 80 HP to 130 HP (depending on engine and market)
Torque Range:
Approximately 110 Nm to 180 Nm (depending on engine and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI or GDI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type 1:
5-speed Manual
Optional
Transmission Type 2:
4-speed Automatic
Features
4Wd System:
Optional: Part-time 4WD or Full-time 4WD (Super Select 4WD-i)
Transfer Case:
Often includes a low-range gear setting for off-road driving
📐 Dimensions
Exterior
Length:
Approx. 3,735 - 3,815 mm (depending on variant)
Width:
Approx. 1,695 mm
Height:
Approx. 1,650 - 1,700 mm (depending on variant)
Wheelbase:
Approx. 2,200 mm
Weights
Curb Weight:
Approx. 1,150 - 1,300 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Data:
Refer to Euro NCAP or other regional safety assessment bodies for specific test results of relevant models.
Active Features
ABS:
Anti-lock Braking System (Optional on some trims)
E Brake:
Electronic Brake-force Distribution (EBD) (often paired with ABS)
Passive Features
Airbags:
Driver and Front Passenger Airbags (Standard on most models)
Seat Belts:
Three-point seat belts with pre-tensioners for front seats
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, cassette player optional.
Navigation:
Not commonly available on models from this era, likely aftermarket.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Usb Aux:
Not standard, likely aftermarket additions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 12 months, whichever comes first (refer to manual for exact specification)
Air Filter Replacement:
Every 30,000 km or 24 months (refer to manual)
Spark Plug Replacement:
Every 40,000 - 60,000 km depending on plug type (refer to manual)
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 10W-30 or 5W-30 (refer to manual for specific viscosity and API rating)
Coolant Type:
Ethylene glycol-based coolant, mix with distilled water (refer to manual for color and type)
Transmission Fluid Manual:
API GL-3 or GL-4, SAE 75W-90 (refer to manual for specific grade and capacity)
Transmission Fluid Automatic:
Dexron III or equivalent (refer to manual for specific type and capacity)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific type)
Known Issues
Common Complaints:
Occasional reports of minor electrical gremlins, suspension wear (bushings, ball joints), and exhaust system corrosion due to age and weather exposure.
Potential Problems At Age:
Vacuum hose degradation, fuel pump wear, catalytic converter efficiency reduction.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mitsubishi Motors has a strong heritage in producing durable and capable 4x4 vehicles, including the iconic Pajero and L200.
Model Evolution
Pinin Origins:
The Pajero Pinin (or Pajero iO) was developed as a smaller, more urban-friendly sibling to the larger Pajero models, sharing engineering with Hyundai models (like the Galloper).
Production
Manufacturing Locations:
Primarily produced in Japan and also in other plants through joint ventures.
🏆 Awards & Recognition
Recognitions
Off Road Accolades:
While not a Dakar Rally winner like its larger sibling, the Pinin is recognized for its competent off-road capabilities within its compact segment.
Ratings
Reliability Perception:
Generally perceived as a reliable vehicle, especially with proper maintenance, typical of many Japanese-manufactured vehicles.
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