The Mitsubishi Pajero Sport, produced from 1999 to 2002, represents the first generation (K90 Series) of this capable mid-size SUV. Built on a robust body-on-frame chassis, it offers a blend of off-road prowess and family-friendly utility, often equipped with advanced 4WD-i system. Available in both 3-door and 5-door variants, and powered by a range of engines including inline-4 diesel and V6 gasoline options, the Pajero Sport was engineered for durability and performance in diverse conditions. Its market reputation is built on strong build quality and off-road capabilities, positioning it as a reliable choice for adventurers and families alike. This comprehensive Workshop Service Repair Manual provides detailed information for the Mitsubishi Pajero Sport. Covering over 1000 pages in English, it offers extensive guidance on maintenance procedures, including oil changes, filter replacements, and fluid services, as well as in-depth repair instructions for all major systems such as the powertrain, chassis, and electrical components. The manual also includes vital troubleshooting guides, diagnostic procedures, and technical specifications necessary for effective vehicle upkeep. Its searchable format ensures quick access to information, empowering owners and technicians to maintain, diagnose, and repair their vehicle with confidence. 🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Sport Generation: First Generation (K90 Series) Codes Chassis Code: K94W, K96W, K97W, K99W 👋 Introduction Market Position Category: Mid-size SUV / Sport Utility Vehicle Competitive Analysis Competitors: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Cherokee, Isuzu Trooper Key Features Body Styles: 3-door and 5-door variants Drivetrain: Available in 2WD and 4WD (Super Select 4WD-i system on many models) Target Audience Audience: Individuals and families seeking a robust, capable off-road and family-oriented SUV. 📋 Manual Details Coverage Areas Model Years: 1999, 2000, 2001, 2002 Page Count Estimated Pages: Over 1000 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Drivetrain, Transmission (Manual & Automatic), Transfer Case, Driveshafts, Axles Chassis: Suspension (Front & Rear), Steering System, Brake System (Front & Rear), Wheels, Tires Electrical: Battery, Charging System, Starting System, Lighting System, Instruments, Audio System, HVAC Controls, Power Windows, Central Locking, SRS Airbag System, ECU Diagnostics Body: Exterior Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Glass Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Belt Replacement, Brake Pad and Rotor Replacement, Tire Rotation Repair: Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake Caliper Rebuild, Electrical Component Diagnosis and Repair, Body Panel Repair and Replacement Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Wiring Diagrams for Electrical Systems Technical Depth Depth: Comprehensive: Covers everything from routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: Printable: High-resolution images and clear text allow for easy printing of specific sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Search: Searchable Text: Allows for quick access to specific information by keyword. ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T (2.0L Turbocharged Inline-4), 6G72 (3.0L SOHC V6), 6G74 (3.5L SOHC/DOHC V6), 4D56 (2.5L Turbo Diesel) Performance Horsepower Range: 135 HP (Naturally Aspirated 3.0L V6) to 280 HP (3.5L DOHC V6 Turbo - in some markets) Torque Range: 205 Nm (3.0L V6) to 343 Nm (3.5L V6 Turbo) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Engine Design Configuration: Inline-4 (Turbo Diesel, 2.0L Turbo Petrol), V6 (3.0L, 3.5L) Engine Features Valve Train: SOHC (Single Overhead Cam) or DOHC (Double Overhead Cam) depending on engine Engine Cooling Cooling System: Water-cooled 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission (with Overdrive) Features Drivetrain Control: Super Select 4WD-i (on many models), offering 2H, 4H, 4HLC, 4LLC modes Fluid Specifications Automatic Transmission Fluid: DIA Queen ATF-SP III (or equivalent) Manual Transmission Fluid: GL-4 SAE 75W-90 (or equivalent) 📐 Dimensions Exterior Length: Approx. 4600-4650 mm (5-door), 4390-4405 mm (3-door) Width: Approx. 1775-1780 mm Height: Approx. 1800-1845 mm Wheelbase Wheelbase: Approx. 2725 mm Weights Curb Weight: Approx. 1800-2000 kg (depending on configuration) Cargo Cargo Volume: Significant, with folding rear seats for expanded capacity 🛡️ Safety Features Ratings Crash Test Results: Varies by region and testing body; generally considered a robust construction for its era. Active Features Braking: Front Ventilated Disc Brakes, Rear Solid Disc or Drum Brakes (depending on variant). Optional ABS (Anti-lock Braking System). Passive Features Airbags: Driver and Passenger Airbags (standard on many higher trims) Construction: Body-on-frame construction for durability and off-road capability. 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with CD player and cassette tape player, optional premium sound systems. Speakers: Typically 4 to 6 speakers. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Ports: N/A (No factory...