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Mitsubushi RVR 1991-1997 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: RVR / Space Runner / Space Wagon Generation: First Generation Model Years Covered: 1991-1997 Codes Chassis Code: N10/N20 Series (specific variants apply) 👋 Introduction Market Position Market Segment: Compact MPV / Crossover Competitive Analysis Key Competitors: Toyota RAV4 (early models), Honda CR-V (early models), Nissan Mistral, Mazda MPV Key Features Versatility: Offered flexible seating configurations and a practical, family-oriented design Powertrain Options: Diverse range of gasoline and diesel engines catering to different market demands All Wheel Drive: Optional AWD system provided enhanced traction and capability, making it a competent choice for varying conditions. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, Chassis, Maintenance, Repair, Diagnostics Regional Variants: Covers RVR (Japan), Space Runner (Europe/Australia), Space Wagon (North America/Other Regions) Page Count Estimated Page Count: Extensive (typically 1000+ pages for comprehensive factory service manuals) Manual Type Manual Type: Repair Service Manual Manual Content Type: Factory-level service and repair information. Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Lubrication, Fuel System, Engine Cooling, Intake & Exhaust, Engine Electrical, Emission Control, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft Chassis: Front Axle, Rear Axle, Wheel & Tire, Power Plant Mount, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering Body And Electrical: Body (Interior, Exterior), SRS (Supplemental Restraint System), Chassis Electrical, Heater & Ventilation, Air Conditioning, Wiring Diagrams Climate Control: Comprehensive coverage of HVAC system operation, component replacement (compressor, condenser, evaporator, blower motor), and refrigerant handling. Procedures Included Maintenance: Routine service, fluid checks and changes, filter replacements, inspections Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing Repair: Component removal, installation, overhaul, and replacement procedures Technical Specifications: Torque specifications, clearances, fluid capacities, electrical schematics Engine Rebuild: Complete engine disassembly, inspection, repair, and reassembly procedures for all covered engine variants. Transmission Rebuild: Detailed steps for manual and automatic transmission overhaul, including clutch replacement and torque converter service. Suspension And Steering: Ball joint replacement, strut and shock absorber replacement, steering rack and tie rod end service. Brake System: Disc and drum brake service, caliper and wheel cylinder replacement, hydraulic system bleeding. Electrical Diagnostics: Extensive wiring diagrams, component testing procedures, and troubleshooting for starting, charging, lighting, and accessory circuits. Body And Trim: Procedures for interior and exterior panel removal and installation, glass replacement, and trim component repair. Technical Depth Depth Of Coverage: Comprehensive (covers all aspects from basic maintenance to full engine and transmission rebuilds) Diagnostic Tools: While OBD-I or early OBD-II might be present, the manual likely relies more on analog diagnostic procedures and multimeter testing. Safety Systems Srs Coverage: Details on airbag system components, diagnostic procedures, and handling precautions. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Likely searchable text content within the PDF ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.4L (2351 cc) Engine 1 Code: 4G64 Engine 2 Displacement: 1.8L (1830 cc) Engine 2 Code: 4D65 (Diesel) Engine 3 Displacement: 1.8L (1830 cc) Engine 3 Code: 4G93 Engine 3 Configuration: Straight-4, SOHC Engine 4 Displacement: 2.0L (1997 cc) Engine 4 Code: 4G63 Engine 4 Configuration: Straight-4, DOHC Engine 5 Displacement: 2.0L (1998 cc) Engine 5 Code: 4D68 Engine 5 Type: Diesel Performance Horsepower Range: Approximately 90-150 hp (depending on engine and market) Torque Range: Approximately 150-220 Nm (depending on engine and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for gasoline engines, Indirect Injection for diesel engines 🔧 Transmission Standard Standard Transmission: Manual Transmission (e.g., 5-speed) Optional Optional Transmission: Automatic Transmission (e.g., 4-speed with overdrive) Features Drivetrain: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) 📐 Dimensions Exterior Body Styles: 5-door compact MPV Weights Curb Weight Range: Approximately 1250-1500 kg (depending on configuration) 🛡️ Safety Features Ratings Safety Standards: Reflects safety standards of the early to mid-1990s Passive Features Passive Safety: Crumple zones, seat belts, potentially driver airbag (depending on trim and market) 💡 Technology Features Infotainment Infotainment Systems: Basic radio, cassette player, optional CD player (market dependent) Driver Assistance Driver Assistance Features: Limited by era; ABS was often optional or standard on higher trims. No advanced electronic aids typically. Connectivity Connectivity: No integrated Bluetooth or smartphone connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, consult manual for specifics Timing Belt Interval: Crucial for 4G63/4G64/4G93 engines. Typically 60,000-90,000 miles (96,000-144,000 km), check manual for exact specification and replacement of tensioner/water pump. Fluid Specifications Engine Oil Specification: API SG or SH classification, SAE 10W-30 or 5W-30 recommended, consult manual for precise grade and capacity (e.g., 4.5L for 2.4L). Transmission Fluid Manual: API GL-4 gear oil, SAE 75W-90 or 80W-90 (capacity approx. 2-3L) Transmission Fluid Automatic: Dexron II or...
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Mitsubushi RVR 1991-1997 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
RVR / Space Runner / Space Wagon
Generation:
First Generation
Model Years Covered:
1991-1997
Codes
Chassis Code:
N10/N20 Series (specific variants apply)
👋 Introduction
Market Position
Market Segment:
Compact MPV / Crossover
Competitive Analysis
Key Competitors:
Toyota RAV4 (early models), Honda CR-V (early models), Nissan Mistral, Mazda MPV
Key Features
Versatility:
Offered flexible seating configurations and a practical, family-oriented design
Powertrain Options:
Diverse range of gasoline and diesel engines catering to different market demands
All Wheel Drive:
Optional AWD system provided enhanced traction and capability, making it a competent choice for varying conditions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Body, Chassis, Maintenance, Repair, Diagnostics
Regional Variants:
Covers RVR (Japan), Space Runner (Europe/Australia), Space Wagon (North America/Other Regions)
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for comprehensive factory service manuals)
Manual Type
Manual Type:
Repair Service Manual
Manual Content Type:
Factory-level service and repair information.
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Lubrication, Fuel System, Engine Cooling, Intake & Exhaust, Engine Electrical, Emission Control, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft
Chassis:
Front Axle, Rear Axle, Wheel & Tire, Power Plant Mount, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering
Body And Electrical:
Body (Interior, Exterior), SRS (Supplemental Restraint System), Chassis Electrical, Heater & Ventilation, Air Conditioning, Wiring Diagrams
Climate Control:
Comprehensive coverage of HVAC system operation, component replacement (compressor, condenser, evaporator, blower motor), and refrigerant handling.
Procedures Included
Maintenance:
Routine service, fluid checks and changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing
Repair:
Component removal, installation, overhaul, and replacement procedures
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical schematics
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly procedures for all covered engine variants.
Transmission Rebuild:
Detailed steps for manual and automatic transmission overhaul, including clutch replacement and torque converter service.
Suspension And Steering:
Ball joint replacement, strut and shock absorber replacement, steering rack and tie rod end service.
Brake System:
Disc and drum brake service, caliper and wheel cylinder replacement, hydraulic system bleeding.
Electrical Diagnostics:
Extensive wiring diagrams, component testing procedures, and troubleshooting for starting, charging, lighting, and accessory circuits.
Body And Trim:
Procedures for interior and exterior panel removal and installation, glass replacement, and trim component repair.
Technical Depth
Depth Of Coverage:
Comprehensive (covers all aspects from basic maintenance to full engine and transmission rebuilds)
Diagnostic Tools:
While OBD-I or early OBD-II might be present, the manual likely relies more on analog diagnostic procedures and multimeter testing.
Safety Systems
Srs Coverage:
Details on airbag system components, diagnostic procedures, and handling precautions.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Likely searchable text content within the PDF
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.4L (2351 cc)
Engine 1 Code:
4G64
Engine 2 Displacement:
1.8L (1830 cc)
Engine 2 Code:
4D65 (Diesel)
Engine 3 Displacement:
1.8L (1830 cc)
Engine 3 Code:
4G93
Engine 3 Configuration:
Straight-4, SOHC
Engine 4 Displacement:
2.0L (1997 cc)
Engine 4 Code:
4G63
Engine 4 Configuration:
Straight-4, DOHC
Engine 5 Displacement:
2.0L (1998 cc)
Engine 5 Code:
4D68
Engine 5 Type:
Diesel
Performance
Horsepower Range:
Approximately 90-150 hp (depending on engine and market)
Torque Range:
Approximately 150-220 Nm (depending on engine and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for gasoline engines, Indirect Injection for diesel engines
🔧 Transmission
Standard
Standard Transmission:
Manual Transmission (e.g., 5-speed)
Optional
Optional Transmission:
Automatic Transmission (e.g., 4-speed with overdrive)
Features
Drivetrain:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Body Styles:
5-door compact MPV
Weights
Curb Weight Range:
Approximately 1250-1500 kg (depending on configuration)
🛡️ Safety Features
Ratings
Safety Standards:
Reflects safety standards of the early to mid-1990s
Passive Features
Passive Safety:
Crumple zones, seat belts, potentially driver airbag (depending on trim and market)
💡 Technology Features
Infotainment
Infotainment Systems:
Basic radio, cassette player, optional CD player (market dependent)
Driver Assistance
Driver Assistance Features:
Limited by era; ABS was often optional or standard on higher trims. No advanced electronic aids typically.
Connectivity
Connectivity:
No integrated Bluetooth or smartphone connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, consult manual for specifics
Timing Belt Interval:
Crucial for 4G63/4G64/4G93 engines. Typically 60,000-90,000 miles (96,000-144,000 km), check manual for exact specification and replacement of tensioner/water pump.
Fluid Specifications
Engine Oil Specification:
API SG or SH classification, SAE 10W-30 or 5W-30 recommended, consult manual for precise grade and capacity (e.g., 4.5L for 2.4L).
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-90 or 80W-90 (capacity approx. 2-3L)
Transmission Fluid Automatic:
Dexron II or Dexron III ATF (capacity approx. 6-7L for drain and fill)
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
CV joints, suspension bushings, exhaust system components, wheel bearings
Engine Specific Notes:
4G63/4G64 engines are generally robust but require timely timing belt replacement. Diesel engines (4D65/4D68) can be sensitive to fuel quality and maintenance.
Automatic Transmission Notes:
Early transmissions can experience wear; regular fluid changes are critical for longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Segment Introduction:
Part of Mitsubishi's effort to capture the growing compact SUV/MPV market in the early 90s
Production
Production Period:
1991-2005 (Two Generations, this manual covers the first gen)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Generally received positive reviews for its practicality and versatility within its segment at the time of release.
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