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Mitsubushi RVR 1991-1997 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: RVR Alternate Model Names: Space Runner, Space Wagon Production Years Covered: 1991-1997 Codes Chassis Code: N10, N20, N30, N40 Series 👋 Introduction Market Market Position: Compact MPV (Multi-Purpose Vehicle) / Crossover SUV, known for its versatility and practical design in its era. Competitors Competitive Analysis: Competed with vehicles like the Toyota Ipsum/Picnic, Nissan Largo, and Honda CR-V (later models). Features Key Features: Offered flexible seating arrangements, optional 4WD, and a practical body style, appealing to families and active individuals. 📋 Manual Details Coverage Coverage Areas: Comprehensive mechanical, electrical, body, and chassis systems Pages Page Count: 1000++ Type Manual Type: Factory Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Systems Covered: Engine (2.0L Petrol, 2.0L Diesel), Engine Lubrication, Fuel System, Engine Cooling System, Intake and Exhaust Systems, Engine Electrical System, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Front Axle, Rear Axle, Wheel and Tire, Power Plant Mount, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering System, Body, Exterior, Interior, Supplemental Restraint System (SRS), Chassis Electrical, Heater, Air Conditioner, Ventilation Procedures Procedures Included: Maintenance, diagnostics, troubleshooting, repair, overhaul, component replacement, adjustments, specifications Depth Technical Depth: In-depth, factory-level detail suitable for professional technicians and advanced DIYers 📊 Manual Specifications File File Format: Portable Document Format (PDF) Quality Print Quality: High-resolution, clear text and diagrams, printable Binding Binding Type: N/A (Digital Format) Paper Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Petrol Primary Engine Petrol: 2.0L Inline-4 SOHC/DOHC (4G93, 4G63) Primary Diesel Primary Engine Diesel: 2.0L Inline-4 Turbo Diesel (4D65, 4D68) Performance 4G93 Engine 4G93 Performance: Approx. 135-145 PS (horsepower) and 175-185 Nm (torque), depending on DOHC/SOHC and configuration. Performance 4G63 Engine 4G63 Performance: Approx. 145-160 PS (horsepower) and 190-200 Nm (torque), commonly found in higher trims and performance variants. Performance 4D65 Engine 4D65 Performance: Approx. 80-95 PS (horsepower) and 170-190 Nm (torque), turbocharged variants offered more power. Performance 4D68 Engine 4D68 Performance: Approx. 90-105 PS (horsepower) and 200-220 Nm (torque), known for robustness and fuel efficiency. Fuel System Fuel System: Electronic Fuel Injection (EFI) Emission Controls Emission Controls: Catalytic converter, EGR system (depending on market and year) 🔧 Transmission Standard Transmission Standard: 5-speed Manual Transmission Optional Transmission Optional: 4-speed Automatic Transmission (INVECS-II or similar) Awd All Wheel Drive Availability: Optional 'Super Select 4WD' or similar electronically controlled 4WD system available on some models. Fluid Manual Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 or equivalent (refer to manual for exact specification) Fluid Automatic Automatic Transmission Fluid Spec: Dexron II/III or Mitsubishi ATF-SP II M (refer to manual for exact specification) 📐 Dimensions Exterior Length Exterior Length Approx: 4,310 mm (169.7 inches) Exterior Width Exterior Width Approx: 1,735 mm (68.3 inches) Exterior Height Exterior Height Approx: 1,640 mm (64.6 inches) Wheelbase Wheelbase Approx: 2,575 mm (101.4 inches) Ground Clearance Ground Clearance Approx: 170 mm (6.7 inches) Weights Curb Weight Approx: 1,350 - 1,550 kg (2,976 - 3,417 lbs) Cargo Cargo Capacity Approx: Highly configurable due to sliding/folding rear seats; details in manual. 🛡️ Safety Features Ratings Safety Ratings: No specific NHTSA/Euro NCAP ratings readily available for this model generation, as testing standards were less prevalent. Passive Features Passive Safety Features: Seat belts (height adjustable front), optional front airbags (SRS), reinforced body structure. Active Features Active Safety Features: ABS (Anti-lock Braking System) available on higher trims or as an option. Srs Srs System Coverage: Manual details SRS system components, deployment, and servicing procedures. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio with cassette player, optional CD player. Manual covers radio installation/removal and speaker wiring. Driver Assistance Driver Assistance Features: Primarily ABS on some models. No advanced electronic driver assistance systems (e.g., adaptive cruise control, lane keeping assist) typical of modern vehicles. Connectivity Connectivity Features: No integrated Bluetooth or USB connectivity. Manual covers basic wiring for accessories. 🔧 Maintenance Service Intervals General General Service Intervals: Oil changes: 5,000-10,000 km or 6-12 months. Air filter: 20,000-40,000 km. Spark plugs: 40,000-100,000 km (depending on type). Refer to manual for precise intervals based on driving conditions. Fluid Engine Oil Engine Oil Specification: API SG/SH, ACEA A2/A3, viscosity 10W-30 or 5W-30 recommended (check manual for specific engine variant and climate). Fluid Coolant Coolant Specification: Ethylene Glycol based antifreeze/coolant, Mitsubishi Super Long Life Coolant or equivalent (typically a 50/50 mix with distilled water). Fluid Brake Brake Fluid Specification: DOT 3 or DOT 4. Known Issues Common Issues: Minor oil leaks from valve cover gasket or oil pan, worn suspension bushings, catalytic converter issues, potential for radiator or cooling system hose leaks, automatic transmission solenoid issues in high-mileage vehicles. Timing Belt Timing Belt Replacement Interval: 80,000 - 100,000 km (for 4G93, 4G63). The 4D65/4D68 diesel engines typically use a timing chain, which is designed to last the life of the engine but...
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Mitsubushi RVR 1991-1997 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
RVR
Alternate Model Names:
Space Runner, Space Wagon
Production Years Covered:
1991-1997
Codes
Chassis Code:
N10, N20, N30, N40 Series
👋 Introduction
Market
Market Position:
Compact MPV (Multi-Purpose Vehicle) / Crossover SUV, known for its versatility and practical design in its era.
Competitors
Competitive Analysis:
Competed with vehicles like the Toyota Ipsum/Picnic, Nissan Largo, and Honda CR-V (later models).
Features
Key Features:
Offered flexible seating arrangements, optional 4WD, and a practical body style, appealing to families and active individuals.
📋 Manual Details
Coverage
Coverage Areas:
Comprehensive mechanical, electrical, body, and chassis systems
Pages
Page Count:
1000++
Type
Manual Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems
Systems Covered:
Engine (2.0L Petrol, 2.0L Diesel), Engine Lubrication, Fuel System, Engine Cooling System, Intake and Exhaust Systems, Engine Electrical System, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Front Axle, Rear Axle, Wheel and Tire, Power Plant Mount, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering System, Body, Exterior, Interior, Supplemental Restraint System (SRS), Chassis Electrical, Heater, Air Conditioner, Ventilation
Procedures
Procedures Included:
Maintenance, diagnostics, troubleshooting, repair, overhaul, component replacement, adjustments, specifications
Depth
Technical Depth:
In-depth, factory-level detail suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File
File Format:
Portable Document Format (PDF)
Quality
Print Quality:
High-resolution, clear text and diagrams, printable
Binding
Binding Type:
N/A (Digital Format)
Paper
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Petrol
Primary Engine Petrol:
2.0L Inline-4 SOHC/DOHC (4G93, 4G63)
Primary Diesel
Primary Engine Diesel:
2.0L Inline-4 Turbo Diesel (4D65, 4D68)
Performance 4G93
Engine 4G93 Performance:
Approx. 135-145 PS (horsepower) and 175-185 Nm (torque), depending on DOHC/SOHC and configuration.
Performance 4G63
Engine 4G63 Performance:
Approx. 145-160 PS (horsepower) and 190-200 Nm (torque), commonly found in higher trims and performance variants.
Performance 4D65
Engine 4D65 Performance:
Approx. 80-95 PS (horsepower) and 170-190 Nm (torque), turbocharged variants offered more power.
Performance 4D68
Engine 4D68 Performance:
Approx. 90-105 PS (horsepower) and 200-220 Nm (torque), known for robustness and fuel efficiency.
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Emission Controls
Emission Controls:
Catalytic converter, EGR system (depending on market and year)
🔧 Transmission
Standard
Transmission Standard:
5-speed Manual Transmission
Optional
Transmission Optional:
4-speed Automatic Transmission (INVECS-II or similar)
Awd
All Wheel Drive Availability:
Optional 'Super Select 4WD' or similar electronically controlled 4WD system available on some models.
Fluid Manual
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 or equivalent (refer to manual for exact specification)
Fluid Automatic
Automatic Transmission Fluid Spec:
Dexron II/III or Mitsubishi ATF-SP II M (refer to manual for exact specification)
📐 Dimensions
Exterior Length
Exterior Length Approx:
4,310 mm (169.7 inches)
Exterior Width
Exterior Width Approx:
1,735 mm (68.3 inches)
Exterior Height
Exterior Height Approx:
1,640 mm (64.6 inches)
Wheelbase
Wheelbase Approx:
2,575 mm (101.4 inches)
Ground Clearance
Ground Clearance Approx:
170 mm (6.7 inches)
Weights
Curb Weight Approx:
1,350 - 1,550 kg (2,976 - 3,417 lbs)
Cargo
Cargo Capacity Approx:
Highly configurable due to sliding/folding rear seats; details in manual.
🛡️ Safety Features
Ratings
Safety Ratings:
No specific NHTSA/Euro NCAP ratings readily available for this model generation, as testing standards were less prevalent.
Passive Features
Passive Safety Features:
Seat belts (height adjustable front), optional front airbags (SRS), reinforced body structure.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) available on higher trims or as an option.
Srs
Srs System Coverage:
Manual details SRS system components, deployment, and servicing procedures.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with cassette player, optional CD player. Manual covers radio installation/removal and speaker wiring.
Driver Assistance
Driver Assistance Features:
Primarily ABS on some models. No advanced electronic driver assistance systems (e.g., adaptive cruise control, lane keeping assist) typical of modern vehicles.
Connectivity
Connectivity Features:
No integrated Bluetooth or USB connectivity. Manual covers basic wiring for accessories.
🔧 Maintenance
Service Intervals General
General Service Intervals:
Oil changes: 5,000-10,000 km or 6-12 months. Air filter: 20,000-40,000 km. Spark plugs: 40,000-100,000 km (depending on type). Refer to manual for precise intervals based on driving conditions.
Fluid Engine Oil
Engine Oil Specification:
API SG/SH, ACEA A2/A3, viscosity 10W-30 or 5W-30 recommended (check manual for specific engine variant and climate).
Fluid Coolant
Coolant Specification:
Ethylene Glycol based antifreeze/coolant, Mitsubishi Super Long Life Coolant or equivalent (typically a 50/50 mix with distilled water).
Fluid Brake
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Common Issues:
Minor oil leaks from valve cover gasket or oil pan, worn suspension bushings, catalytic converter issues, potential for radiator or cooling system hose leaks, automatic transmission solenoid issues in high-mileage vehicles.
Timing Belt
Timing Belt Replacement Interval:
80,000 - 100,000 km (for 4G93, 4G63). The 4D65/4D68 diesel engines typically use a timing chain, which is designed to last the life of the engine but may require tensioner checks.
Spark Plugs
Spark Plug Type:
Platinum or Iridium recommended for longer life and optimal performance. Manual specifies exact types and gap settings.
📚 Vehicle History
Brand
Brand Heritage:
Mitsubishi Motors, a Japanese automotive manufacturer with a history dating back to 1917.
Model Evolution
Model Evolution:
The RVR/Space Runner was part of Mitsubishi's diversification into MPVs and compact SUVs, blending practicality with a car-like driving experience.
Production
Production Period:
First generation (1991-1997). Subsequent generations of RVR continued the lineage.
Manufacturing Locations
Manufacturing Locations:
Primarily Japan.
🏆 Awards & Recognition
Recognitions
Recognitions And Ratings:
Specific awards for this generation are not widely documented, but it was appreciated for its practicality and versatility in its segment. Consumer satisfaction was generally positive for its class.
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